LogoRobacta Drive CMT
  • en
    • Contact
    • Imprint
    • Terms and Conditions
    • Data privacy statement
    • 016-30052022
    • Safety
      • Safety
    • Installation and commissioning
      • Device concept
      • Original equipement and tools
      • Robacta Drive CMT Pro basic version
      • Recommended torch necks
      • Fitting the wire guide insert
      • Install Wear Parts on Drive Unit
      • Fitting and connecting the hosepack
      • Fitting and connecting the PAP hosepack
      • Connecting the wire buffer
      • Connecting the RA Drive CMT-PAP W FL
      • Connecting the welding torch
      • Connecting an external wirefeeding hose
      • Correct laying of the robot hose pack
      • Maximum PAP axis rotation
      • Controls and functions
      • Set Contact Pressure
      • Changing the fixing bracket
      • Replace Wear Parts on Torch Neck
      • Robacta Drive CMT Pro - Change gas nozzle positioning kit
    • Care, maintenance and disposal
      • General
      • Every start-up
      • Every time the wirespool is changed
      • Disposal
      • Liability
    • Troubleshooting
      • Troubleshooting
    • Technical data
      • CMT

    Robacta Drive CMT

    Installation and commissioning
    Technical data
    Spare parts

    Safety

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    WARNING!

    Danger from electric current due to defective system components and incorrect operation.

    This can result in serious personal injury and damage to property.

    All cables, leads and hosepacks must always be securely connected, undamaged and correctly insulated.

    Only use adequately dimensioned cables, leads and hosepacks.

    WARNING!

    Risk of coolant escaping.

    This can result in serious personal injury and damage to property.

    When disconnecting a welding torch from the cooling unit or other system components, always seal the coolant hoses using the plastic seal attached to the torch.

    WARNING!

    Danger due to hot system components and/or equipment.

    Can result in serious burns or scalding.

    Before starting work, allow all hot system components and/or equipment to cool to +25°C/+77°F (e.g., coolant, water-cooled system components, wirefeeder drive motor, etc.)

    Wear suitable protective equipment (e.g., heat-resistant gloves, safety goggles, etc.) if cooling down is not possible.

    WARNING!

    Danger from contact with toxic welding fumes.

    This can result in serious personal injuries.

    Always extract welding fumes.

    Ensure an adequate supply of fresh air. Ensure that there is a ventilation rate of at least 20 m³ (169070.1 US gi) per hour at all times.

    If in doubt, a safety engineer should be commissioned to check the pollution level in the workplace.

    CAUTION!

    Danger from operation without coolant.

    This can result in damage to property.

    Never operate water-cooled welding torches without coolant.

    During welding, ensure that the coolant is circulating correctly – this will be the case for Fronius cooling units if a regular return flow of coolant can be seen in the coolant container of the cooling unit.

    The manufacturer will not be liable for any damages due to non-observance of the above mentioned points. All claims against the warranty are void.

    CAUTION!

    Danger of burns from hot surface.

    Serious personal injuries may result.

    When the ambient temperature in operation is at its maximum of 40°C, the surface temperature of the Robacta Drive CMT can rise as high as 90°C. This is a normal operating temperature and does not endanger the Robacta Drive CMT.

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    WARNING!

    Danger from electric current due to defective system components and incorrect operation.

    This can result in serious personal injury and damage to property.

    All cables, leads and hosepacks must always be securely connected, undamaged and correctly insulated.

    Only use adequately dimensioned cables, leads and hosepacks.

    WARNING!

    Risk of coolant escaping.

    This can result in serious personal injury and damage to property.

    When disconnecting a welding torch from the cooling unit or other system components, always seal the coolant hoses using the plastic seal attached to the torch.

    WARNING!

    Danger due to hot system components and/or equipment.

    Can result in serious burns or scalding.

    Before starting work, allow all hot system components and/or equipment to cool to +25°C/+77°F (e.g., coolant, water-cooled system components, wirefeeder drive motor, etc.)

    Wear suitable protective equipment (e.g., heat-resistant gloves, safety goggles, etc.) if cooling down is not possible.

    WARNING!

    Danger from contact with toxic welding fumes.

    This can result in serious personal injuries.

    Always extract welding fumes.

    Ensure an adequate supply of fresh air. Ensure that there is a ventilation rate of at least 20 m³ (169070.1 US gi) per hour at all times.

    If in doubt, a safety engineer should be commissioned to check the pollution level in the workplace.

    CAUTION!

    Danger from operation without coolant.

    This can result in damage to property.

    Never operate water-cooled welding torches without coolant.

    During welding, ensure that the coolant is circulating correctly – this will be the case for Fronius cooling units if a regular return flow of coolant can be seen in the coolant container of the cooling unit.

    The manufacturer will not be liable for any damages due to non-observance of the above mentioned points. All claims against the warranty are void.

    CAUTION!

    Danger of burns from hot surface.

    Serious personal injuries may result.

    When the ambient temperature in operation is at its maximum of 40°C, the surface temperature of the Robacta Drive CMT can rise as high as 90°C. This is a normal operating temperature and does not endanger the Robacta Drive CMT.

    Installation and commissioning

    Device concept

    The Robacta Drive CMT robot welding torch consists of atorch neck, drive unit with fixing bracket and hosepack.
    In combination with the wire buffer on the hosepack, the integral wire drive motor can quickly reverse the welding wire. The external wirefeed means that all wirefeed components can be replaced quickly. Many different torch neck designs facilitate easy access to the weld.

    Robacta Drive CMT is especially suited to:
    • General light-gauge sheet applications
    • Spatter-free MIG brazing of galvanized light-gauge sheets
    • Joining steel to aluminium.

    Device concept

    The Robacta Drive CMT robot welding torch consists of atorch neck, drive unit with fixing bracket and hosepack.
    In combination with the wire buffer on the hosepack, the integral wire drive motor can quickly reverse the welding wire. The external wirefeed means that all wirefeed components can be replaced quickly. Many different torch neck designs facilitate easy access to the weld.

    Robacta Drive CMT is especially suited to:
    • General light-gauge sheet applications
    • Spatter-free MIG brazing of galvanized light-gauge sheets
    • Joining steel to aluminium.

    Original equipement and tools

    In order to operate the Robacta Drive CMT, original equipment that corresponds to the wire diameter and to the filler metal is required (see spare parts list):
    • Original equipment aluminium
    • Original equipment steel/CuSi
    • Original equipment CrNi
    a) Graphite with end piece
    b) Graphite
    c) Bronze
    d) Steel
    Tools:
    • Flat spanner, size 10/12
    • Locking spanner, size 13
    • Cutting pipe (for cutting the wire guide insert to length)
    • Allen key, size 3
    * „Spanner for union nut“ (optional)

    Robacta Drive CMT Pro basic version

    * Blade terminal on housing
    ** Gas nozzle positioning kit
    incl.
    - 290 mm sensor cable
    - 430 mm sensor cable
    (depending on length and bend in the torch neck)

    Recommended torch necks

    (1)
    Robacta 2801) : 22°
    (2)
    Robacta 3001) : 22°, 36°
    (3)
    Robacta 4001) : 22°, 36°
    (4)
    Robacta 5002) : 22°, 36°
    (5)
    Robacta 7002) : 22°, 36°
    (6)
    Robacta 50002) : 22°, 36°

    Contact tubes required:

    1) M8 CB contact tube (with centre hole)
    2) M10 CB contact tube (with centre hole)

    The following assembly steps are explained using a Robacta 300 / 500 as the example. Assembly with other torch necks is carried out in a similar manner.

    1
    2
    3
    4
    5
    6

    Fitting the wire guide insert

    IMPORTANT! Use only contact tubes with centre holes.

    * If a Robacta 280 45° torch body is being used, the wire guide 44,0350,1806 can only be fitted and removed from the front.

    IMPORTANT! When cutting the wire guide insert to length, make sure that

    • the contact tube is firmly attached to the torch neck
    • the wire guide insert butts right up against the contact tube
    • Deburr the inside of the wire guide insert.

    Use the power tong (item no. 42,0435,0009) to shorten the steel wire guide.

    1
    2
    3
    4
    5
    6

    Install Wear Parts on Drive Unit

    IMPORTANT! Take care to ensure the following when attaching the torch neck to the Robacta Drive CMT coupling point: the wire guide insert must slide into the outlet section on the Robacta Drive CMT coupling point without kinking.

    CAUTION!

    Risk of coolant escaping.

    This can result in damage to property.

    Ensure union nut fits tightly when assembling torch neck.

    IMPORTANT! Use only the locking tool supplied with the system to undo and tighten the drive rollers.

    1
    2
    3
    4
    5
    6

    Fitting and connecting the hosepack

    IMPORTANT! When fitting the hosepack, lay the connection cable in the recess (Fig. 5). Be sure to connect the plug connectors correctly.

    * Torques: 3.0 Nm
    ** Torques: 1,5 Nm
    1
    2
    3
    4
    5
    6

    Fitting and connecting the PAP hosepack

    IMPORTANT! When fitting the hosepack, lay the connection cable in the recess (Fig. 5). Be sure to connect the plug connectors correctly.

    * Torques: 3,0 Nm
    ** Torques: 3,0 Nm

    IMPORTANT! The wirefeeding hose must not be pulled out of the hosepack. Refitting can only be performed by Fronius.

    1
    2
    3
    4
    5
    6

    Connecting the wire buffer

    IMPORTANT! Do not subject the wirefeeding hose between the wire buffer and the Robacta Drive CMT to tensile stress.

    1
    2
    3
    4
    5

    Connecting the RA Drive CMT-PAP W FL

    * For detailed information on fitting the hosepack to the respective robot types, please refer to the „Fitting the CMT hosepack with wire buffer to the robot“ leaflet (42,0410,1518).
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15

    IMPORTANT! Do not subject the wirefeeding hose between the wire buffer and the Robacta Drive CMT-PAP W to tensile stress.

    Connecting the welding torch

    IMPORTANT! When connecting the torch check that

    • all connections are firmly made
    • all cables, pipes and hose packs are undamaged and correctly insulated.
    * Control cable for wire buffer
    ** Torch blow-through option

    IMPORTANT! Ensure the blowthrough line is tightly sealed if the torch blow-through option is not being used.

    1
    2

    Connecting an external wirefeeding hose

    CAUTION!

    Risk of damage to dangling wirefeed hose.

    This can result in damage to property.

    Fasten the wirefeed hose to the hosepack in such a way that it cannot dangle close to surrounding machines or components (Fig. 3 + 6).

    NOTE!

    Figures 4 + 5 do not apply to robot welding torches (PAP)

    1
    2
    3
    4
    5
    6

    Correct laying of the robot hose pack

    To attain optimum wirefeed, observe the following when laying the hose pack:

    • Do not kink the hose pack
    • Do not overstretch the hosepack
    • Keep bends in the hose pack as wide as possible
    • Where possible, use the balancer to position the wire buffer centrally above the robot arm

    To attain optimum wirefeed, observe the following when laying the hose pack:

    • For fixed wire buffers, suspend the front of the hosepack using the balancer
    • Use hose pack holders (e.g.: Universal hose pack holder)
    • If there is enough room, use the anti-kink protection spring

    Maximum PAP axis rotation

    Controls and functions

    WARNING!

    Danger from welding wire emerging at speed.

    This can result in serious personal injuries.

    Hold the torch so that it points away from your face and body.

    IMPORTANT! Deburr welding wire before feeding in. Open clamping lever when feeding in soft welding wire (AlSi 5, Al, and AlMg).

    * LED illuminated
    - green: ready for use
    - red: no control signal connection

    IMPORTANT! If LED is not illuminated: Check power supply to drive unit.

    1
    2
    3
    4
    5
    6

    Set Contact Pressure

    CAUTION!

    Danger of injury due to rotating feed rolls.

    This can result in serious personal injuries.

    Do not touch the feed rolls.

    IMPORTANT! The adjuster screw can only be adjusted when the welding wire has been fed in. The values stated are applicable when the adjuster screw is closed.

    1
    2
    3
    4

    Changing the fixing bracket

    IMPORTANT! When fitting the Robacta Drive CMT flex (22° / 36°) fixing bracket, ensure that the installation marker for the desired angle matches the installation marker on the Robacta Drive CMT (TCP in 6th robot axis).

    * Torque: 2,4 Nm
    1
    2

    Replace Wear Parts on Torch Neck

    CAUTION!

    Risk of scalding due to hot coolant.

    This can result in serious personal injuries.

    Turn mains switch on power source to - O - position prior to removing torch neck.

    IMPORTANT! Do not allow coolant to leak out. Pay attention to the following points when removing the pipe bend from the Robacta Drive coupling point:

    • Cut welding wire to length by the contact pipe
    • Press pipe bend in and hold it
    • Completely undo the swivel nut
    • With a quick movement, pull the pipe bend straight off
    1
    2
    3
    4
    5
    6

    Robacta Drive CMT Pro - Change gas nozzle positioning kit

    CAUTION!

    Danger of burns from hot torch neck

    This can result in serious personal injuries.

    Allow the torch neck to cool down before changing the gas nozzle positioning kit.

    Switch the power source mains switch to the „O“ position.

    IMPORTANT! The union nut (*) must be by the torch neck before the gas nozzle positioning kit is installed.

    * Union nut

    Position cable correctly:

    ** Gas nozzle side
    *** Drive unit side
    1
    2
    3
    4
    5

    Care, maintenance and disposal

    General

    Regular and preventive maintenance of the CMT robot welding torch is essential for problem-free operation. The welding torch is subjected to high temperatures and heavy soiling. The welding torch therefore requires more frequent maintenance than other components in the welding system.

    IMPORTANT! When removing welding spatter, avoid scoring or scratching the torch. Future welding spatter may become firmly lodged in score or scratch marks.

    • Do NOT bend the torch neck

    General

    Regular and preventive maintenance of the CMT robot welding torch is essential for problem-free operation. The welding torch is subjected to high temperatures and heavy soiling. The welding torch therefore requires more frequent maintenance than other components in the welding system.

    IMPORTANT! When removing welding spatter, avoid scoring or scratching the torch. Future welding spatter may become firmly lodged in score or scratch marks.

    • Do NOT bend the torch neck

    Every start-up

    • Check the contact tube
    • Replace worn out contact tube
    • Remove welding spatter from gas nozzle (e.g. manually, by blowing off, or by using a Robacta Reamer or Robacta TC 1000)
    • If there is dirt that cannot be removed from around the nozzle join, replace the gas nozzle
    • Check the water connections for leaks
    • Monitor the water return level in the coolant container and vent the cooling unit if necessary
    * Check spatter guard and insulation for damage

    Every time the wirespool is changed

    • Blow out inner liners with air at reduced pressure
    • Recommended: Replace inner liner (at least once every 4 months)
    • Check feed rollers and replace if required
    • Clean the wirefeed hose and drive unit with reduced compressed air

    Disposal

    Waste electrical and electronic equipment must be collected separately and recycled in an environmentally-friendly way, in accordance with the European Directive and national legislation. Used equipment must be returned to the distributor or disposed of via an approved local collection and disposal facility. Correct disposal of used equipment promotes the sustainable recycling of material resources. Failing to dispose of used equipment correctly can lead to adverse health and/or environmental impacts.

    Packaging materials
    Separate collection according to material. Check your local authority regulations. Crush containers to reduce size.

    Liability

    The Robacta Drive CMT robot welding torch is designed for automated applications in conjunction with a collision box and at normal welding speeds.
    Fronius International GmbH accepts no liability for any other use.

    NOTE!

    Undoing sealed screws can damage the drive unit. Fronius International GmbH accepts no liability if sealed screws are undone.

    Troubleshooting

    Troubleshooting

    Troubleshooting

    No welding current
    Mains switch is on, indicators on the power source are lit, shielding gas available
    Cause:Incorrect earth (ground) connection
    Remedy:Check the earth (ground) connection and clamp for correct polarity
    Cause:There is a break in the current cable in the Robacta Drive CMT hosepack
    Remedy:Contact After-Sales Service
    Cause:Loose connection on hosepack
    Remedy:Check that hosepack is firmly in place
    Robacta Drive CMT not working
    Mains switch is on, indicators on the power source are lit
    Cause:Control plug or motor plug not plugged in
    Remedy:Plug in the control plug or motor plug
    Cause:The control line or motor lead is defective
    Remedy:Contact After-Sales Service
    Cause:Drive unit is faulty
    Remedy:Contact After-Sales Service
    Cause:The interconnecting hosepack is faulty or not connected properly
    Remedy:Check the interconnecting hosepack and connection
    No shielding gas
    All other functions are OK
    Cause:The gas cylinder is empty
    Remedy:Change the gas cylinder
    Cause:Gas pressure regulator is faulty
    Remedy:Change the gas pressure regulator
    Cause:The gas hose is not connected, or is damaged or kinked
    Remedy:Fit gas hose, lay out straight or change
    Cause:Welding torch is faulty
    Remedy:Exchange the welding torch
    Cause:Gas solenoid valve in the CMT feeder is faulty
    Remedy:Exchange the gas solenoid valve in the CMT feeder
    Poor welding properties
    Cause:Incorrect welding parameters
    Remedy:Check the settings
    Cause:Poor connection to earth (ground)
    Remedy:Ensure good contact to workpiece
    Cause:Not enough shielding gas, or none at all
    Remedy:Check the pressure regulator, gas hose, gas solenoid valve and torch gas connection. On gas-cooled welding torches, inspect the gas seals, use a suitable inner liner.
    Cause:Connections leaking
    Remedy:Tighten connections
    Cause:Contact tube does not fit or is damaged
    Remedy:Change the contact tube
    Cause:Wrong wire alloy or wrong wire diameter
    Remedy:Check the wirespool that has been inserted, check the weldability of the base metal
    Cause:The shielding gas is not suitable for this wire alloy
    Remedy:Use the correct shielding gas
    Cause:Unfavourable welding conditions: shielding gas is contaminated (by moisture, air), inadequate gas shielding (weld pool „boiling“, draughts), contaminants in the workpiece (rust, paint, grease)
    Remedy:Optimise the welding conditions
    Cause:Gas nozzle soiled
    Remedy:Remove welding spatter
    Cause:Turbulence caused by too high a rate of shielding gas flow
    Remedy:Reduce amount of shielding gas, recommended:
    shielding gas quantity (l/min) = wire diameter (mm) x 10
    (e.g. 16 l/min for 1.6 mm welding wire)
    Cause:Too large a distance between the contact tube and the workpiece.
    Remedy:Reduce the distance between the contact tube and the workpiece (approx. 10-15 mm)
    Cause:Tilt angle of the welding torch is too great
    Remedy:Reduce the tilt angle of the welding torch
    Cause:The wirefeed components do not match the welding wire diameter
    Remedy:Use the correct wirefeed components
    Cause:Loss of gas or extraneous air
    Remedy:Check leak-tightness of blow-through line and blow-through valve. Check closure seal of blowthrough line (push-on nipple)
    Poor wirefeed
    Cause:Wire does not fit
    Remedy:Check the position of the wire inlet nozzle relative to the feed rollers, and correct as necessary
    Cause:Brake force on the CMT wirefeeder set too high
    Remedy:Set the brake on the CMT wirefeeder to a looser setting
    Cause:Hole in contact tube constricted due to deposits
    Remedy:Change the contact tube
    Cause:The wire feed inner liner or wire feed insert is defective
    Remedy:Check the wire feed inner liner and wire feed insert for kinks, dirt, etc. ; change the faulty liner or wire feed insert
    Cause:The wirefeed rollers are not suitable for the wire electrode being used
    Remedy:Use suitable wire feed rollers
    Cause:The wirefeed rollers are exerting the wrong contact pressure
    Remedy:Check the contact pressure, adjust if necessary
    Cause:The wirefeed rollers are soiled or damaged
    Remedy:Clean the wirefeed rollers or exchange them for new ones
    Cause:Inner line was kinked while being inserted
    Remedy:When inserting the inner liner, only handle it around the infeed tube
    Cause:The inner liner has been cut too short
    Remedy:Replace the inner liner and cut it to the correct length
    Cause:Welding wire worn due to heavy contact pressure at the feed rollers
    Remedy:Reduce contact pressure at the feed rollers
    Cause:Welding wire contains impurities or is corroded
    Remedy:Use high-quality welding wire with no impurities
    The welding torch becomes very hot
    Cause:Union nut on torch neck connection loose
    Remedy:Tighten the union nut
    Cause:The welding torch has been operated beyond its maximum duty cycle.
    Remedy:Lower the welding power or use a higher-capacity torch; observe the duty cycle and loading limits
    Cause:Coolant flow rate too low
    Remedy:Check coolant level, coolant through-flow, cleanliness of coolant, arrangement of hosepack, etc.
    Contact tube only has a short service life
    Cause:Welding wire worn due to heavy contact pressure at the feed rollers
    Remedy:Reduce contact pressure at the feed rollers
    Cause:Wrong dimension of contact tube
    Remedy:Use a contact tube of the correct dimension
    Cause:Duty cycle of welding torch has been exceeded
    Remedy:Shorten the ON times or use a higher-capacity torch
    Cause:Contact tube has overheated. No thermal dissipation, as the contact tube is fitted too loosely
    Cause:Tighten the contact tube

    NOTE!

    When using CrNi, the contact tube may be subject to a higher degree of wear due to the nature of the surface of CrNi welding wire.

    Wirefeed buttons do not work
    Cause:Plug-in connections of „control line/power source“ faulty
    Remedy:Check plug connection / Contact After-Sales Service
    Cause:Control line is faulty
    Remedy:Replace control line / Contact After-Sales Service
    Weld seam porosity
    Cause:Soiled gas nozzle, causing inadequate gas-shielding of the weld seam
    Remedy:Remove welding spatter
    Cause:Either the shielding gas hose has holes in it, or the hose is not connected properly
    Remedy:Change the shielding gas hose, ensure the hose is connected properly
    Cause:The O-ring seals on the connection points are faulty
    Remedy:Change the O-ring seals
    Cause:Moisture/condensation in the shielding gas hose
    Remedy:Dry the shielding gas hose
    Cause:Shielding gas flow is either too high or too low
    Remedy:Correct the shielding gas flow
    Cause:Insufficient shielding-gas flow at the beginning or end of welding
    Remedy:Increase gas pre-flow or gas post-flow
    Cause:Rusty or poor quality welding wire
    Remedy:Use high-quality welding wire with no impurities
    Cause:Too much parting agent applied
    Remedy:Wipe off excess parting agent / apply less parting agent

    Technical data

    CMT

    Explanation of symbols

    Water cooling

    Length of the hosepack

    X

    Duty cycle in %

    Imax

    max. welding current in A

    Electrode diameter

    *

    Lowest cooling power as per IEC 60974-2
    depends on the length of the hosepack

    Voltage measurement (V-Peak):
    • for mechanically driven welding torches: 141 V

    This product conforms to the requirements of IEC 60974-7.

     

     

     

     

    Robacta 300

    Robacta 500

    Robacta 700

    X / I max (10 min / 40°C)
    M21 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 350

    -
    -
    100 / 500

    -
    -
    100 / 700

    X / I max (10 min / 40°C)
    C1 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 350

    -
    -
    100 / 500

    -
    -
    100 / 700

    [mm]
    [in.]

    0,8 - 1,2
    .031 - .047

    0,8 - 1,6
    .031 - .063

    1,0 - 1,6
    .039 - .063

     

     

     

    Robacta 5000

    Robacta 7000

    Robacta Twin Compact PRO

    X / I max (10 min / 40°C)
    M21 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 500

    -
    -
    100 / 700

    -
    -
    100 / 900

    X / I max (10 min / 40°C)
    C1 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 500

    -
    -
    100 / 700

    -
    -
    100 / 900

    [mm]
    [in.]

    0,8 - 1,6
    .031 - .063

    1,0 - 1,6
    .039 - .063

    1,0 - 1,6
    .039 - .063

     

     

     

     

     

     

     

     

     

     

     

     

    Robacta Drive CMT/PAP

    Robacta Drive CMT Twin

    X / I max (10 min / 40°C)
    M21 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    40 / 500
    60 / 450
    100 / 360

    -
    -
    100 / 720 (2 x 360)

    X / I max (10 min / 40°C)
    C1 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    40 / 500
    60 / 450
    100 / 360

    -
    -
    100 / 720 (2 x 360)

    [mm]
    [in.]

    0,8 - 1,2 (Alu 1,6)
    .031 - .047 (Alu .063)

    0,8 - 1,2 (Alu 1,6)
    .031 - .047 (Alu .063)

    Pmin*

     

    [m] ([W])

    [ft.] ([W])

    4,25 (800) / 6,25 (1100) / 8,25 (1400)
    13.9 (800) / 20.5 (1100) / 27 (1400)

    4,25 (1950) / 6,25 (2500) / 8,25 (3100)
    13.9 (1950) / 20.5 (2500) / 27 (3100)

    Qmin

    [L/min]
    [gal./min]

    1
    .26 [US]

    1
    .26 [US]

    Pmin

    [bar]
    [psi.]

    3
    43

    3
    43

    Qmin

    [bar]
    [psi.]

    5,5
    79.74

    5,5
    79.74

    [V] DC

    55

    55

    [A]

    2,5

    2,5

    [min]
    [ipm.]

    0,5 - 22
    16.69 - 866.14

    0,5 - 22
    16.69 - 866.14

    CMT

    Explanation of symbols

    Water cooling

    Length of the hosepack

    X

    Duty cycle in %

    Imax

    max. welding current in A

    Electrode diameter

    *

    Lowest cooling power as per IEC 60974-2
    depends on the length of the hosepack

    Voltage measurement (V-Peak):
    • for mechanically driven welding torches: 141 V

    This product conforms to the requirements of IEC 60974-7.

     

     

     

     

    Robacta 300

    Robacta 500

    Robacta 700

    X / I max (10 min / 40°C)
    M21 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 350

    -
    -
    100 / 500

    -
    -
    100 / 700

    X / I max (10 min / 40°C)
    C1 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 350

    -
    -
    100 / 500

    -
    -
    100 / 700

    [mm]
    [in.]

    0,8 - 1,2
    .031 - .047

    0,8 - 1,6
    .031 - .063

    1,0 - 1,6
    .039 - .063

     

     

     

    Robacta 5000

    Robacta 7000

    Robacta Twin Compact PRO

    X / I max (10 min / 40°C)
    M21 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 500

    -
    -
    100 / 700

    -
    -
    100 / 900

    X / I max (10 min / 40°C)
    C1 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    -
    -
    100 / 500

    -
    -
    100 / 700

    -
    -
    100 / 900

    [mm]
    [in.]

    0,8 - 1,6
    .031 - .063

    1,0 - 1,6
    .039 - .063

    1,0 - 1,6
    .039 - .063

     

     

     

     

     

     

     

     

     

     

     

     

    Robacta Drive CMT/PAP

    Robacta Drive CMT Twin

    X / I max (10 min / 40°C)
    M21 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    40 / 500
    60 / 450
    100 / 360

    -
    -
    100 / 720 (2 x 360)

    X / I max (10 min / 40°C)
    C1 (EN 439)

    [%] / [A]
    [%] / [A]
    [%] / [A]

    40 / 500
    60 / 450
    100 / 360

    -
    -
    100 / 720 (2 x 360)

    [mm]
    [in.]

    0,8 - 1,2 (Alu 1,6)
    .031 - .047 (Alu .063)

    0,8 - 1,2 (Alu 1,6)
    .031 - .047 (Alu .063)

    Pmin*

     

    [m] ([W])

    [ft.] ([W])

    4,25 (800) / 6,25 (1100) / 8,25 (1400)
    13.9 (800) / 20.5 (1100) / 27 (1400)

    4,25 (1950) / 6,25 (2500) / 8,25 (3100)
    13.9 (1950) / 20.5 (2500) / 27 (3100)

    Qmin

    [L/min]
    [gal./min]

    1
    .26 [US]

    1
    .26 [US]

    Pmin

    [bar]
    [psi.]

    3
    43

    3
    43

    Qmin

    [bar]
    [psi.]

    5,5
    79.74

    5,5
    79.74

    [V] DC

    55

    55

    [A]

    2,5

    2,5

    [min]
    [ipm.]

    0,5 - 22
    16.69 - 866.14

    0,5 - 22
    16.69 - 866.14