The warnings and safety instructions in these instructions are intended to protect people from possible injury and the product from damage.
DANGER!
Indicates an immediately dangerous situation
Serious injury or death will result if appropriate precautions are not taken.
Action step to escape the situation
WARNING!
Indicates a potentially dangerous situation
Death or serious injury may result if appropriate precautions are not taken.
Action step to escape the situation
CAUTION!
Indicates a potentially dangerous situation
Minor or moderate injury may result if appropriate precautions are not taken.
Action step to escape the situation
NOTE!
Indicates impaired work results and/or damage to the device and components
The warnings and safety instructions are an integral part of these instructions and must always be observed to ensure the safe and proper use of the product.
- Safety rules
The warnings and safety instructions in these instructions are intended to protect people from possible injury and the product from damage.
DANGER!
Indicates an immediately dangerous situation
Serious injury or death will result if appropriate precautions are not taken.
Action step to escape the situation
WARNING!
Indicates a potentially dangerous situation
Death or serious injury may result if appropriate precautions are not taken.
Action step to escape the situation
CAUTION!
Indicates a potentially dangerous situation
Minor or moderate injury may result if appropriate precautions are not taken.
Action step to escape the situation
NOTE!
Indicates impaired work results and/or damage to the device and components
The warnings and safety instructions are an integral part of these instructions and must always be observed to ensure the safe and proper use of the product.
- Safety rules
The device is manufactured using state-of-the-art technology and according to recognised safety standards. If used incorrectly or misused, however, it can cause:- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operating company,
- inefficient operation of the device.
All persons involved in commissioning, operating, maintaining and servicing the device must:- be suitably qualified,
- have sufficient knowledge of automated welding, and
- read and carefully follow these operating instructions as well as the operating instructions for all system components.
The operating instructions must always be at hand wherever the device is being used. In addition to the operating instructions, attention must also be paid to any generally applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device - must be in a legible state,
- must not be damaged,
- must not be removed,
- must not be covered, pasted or painted over.
For the location of the safety and danger notices on the device, refer to the section headed "General" in the operating instructions for the device.
Before commissioning the device, rectify any faults that could compromise safety.
This is for your personal safety!
- Safety rules
The cleaning device is to be used exclusively for the mechanical cleaning of Fronius robot welding torches in automated operation. Any other or additional use is deemed improper.
Proper use includes:- carefully reading these operating instructions
- following all the instructions and safety rules in these operating instructions
- performing all stipulated inspection and maintenance work
The device is designed for operation in industry and commercial use.
- Safety rules
Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose.
Ambient temperature range:- during operation: 0 °C to + 40 °C (32 °F to 104 °F)
- during transport and storage: -25 °C to +55 °C (-13 °F to 131 °F)
Relative humidity:- up to 50 % at 40 °C (104 °F)
- up to 90 % at 20 °C (68 °F)
Keep ambient air free from dust, acids, corrosive gases and substances, etc.
Can be used at altitudes of up to 2000 m (6500 ft)
- Safety rules
The operator must only allow persons to work with the device who: - are familiar with the fundamental instructions regarding safety at work and accident prevention and have been instructed in how to use the device
- have read and understood these operating instructions, especially the section "safety rules", and have confirmed as much with their signatures
- are trained to produce the required results.
Checks must be carried out at regular intervals to ensure that operators are working in a safety-conscious manner.
- Safety rules
Before using the device, all persons instructed to do so undertake:- to observe the basic instructions regarding safety at work and accident prevention,
- to read these operating instructions, especially the "Safety rules" section and sign to confirm that they have understood them and will follow them.
Before leaving the workplace, ensure that people or property cannot come to any harm in your absence.
- Safety rules
Stay out of the working area of the robot.
The device must be incorporated into a higher-level safety system within a secured area.
If this area has to be accessed when setup and maintenance work is carried out, make sure that- the entire system is switched off for the duration of the work in this area
- and that it is prevented from starting up accidentally, e.g. as the result of a control fault.
If untrained operators have access to the device, its compressed air supply must be disconnected for the duration of work in accordance with "Performance Level d" of the ISO 13849-1 standard.
In addition to these Operating Instructions, the safety rules issued by the robot manufacturer must also be observed.
Keep your body, especially your hands, face, hair, clothing and all tools away from moving parts, such as:- rotating cleaning cutter
- upwards/downwards travelling cleaning motor
- extending/retracting gas nozzle clamping device
- wire cutter
Do not touch cleaning cutters immediately after use - risk of burns. Observe the special safety rules in the Operating Instructions for handling cleaning cutters.
Protect hands, face and eyes against flying parts (shavings, etc.) and compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
Covers may only be opened/removed for the duration of any maintenance, installation or repair work.
During operation- Ensure that all covers are closed and fitted properly
- Keep all covers closed
- Safety rules
Anyone working with the device exposes themselves to numerous risks. In addition to these Operating Instructions, the safety rules of the manufacturer of the entire welding system must also be observed.
Keep all persons, especially children, out of the working area while any devices are in operation or welding is in progress. If, however, there are people in the vicinity:- Make them aware of all the dangers and health risks (crushing from mechanically-powered parts, injury from cleaning cutter, flying shavings and similar matter, escaping compressed air/parting agent mixture, flying sparks, dazzling by arc, inhaling of harmful welding fumes, noise, possible danger from mains or welding current, etc.)
- Provide suitable protective equipment
- Alternatively, erect suitable safety screens/curtains
- Safety rules
Devices in emission class A:- Are only designed for use in industrial settings
- Can cause line-bound and radiated interference in other areas
Devices in emission class B:- Satisfy the emissions criteria for residential and industrial areas. This is also true for residential areas in which the energy is supplied from the public low-voltage mains.
EMC device classification as per the rating plate or technical data.
- Safety rules
In certain cases, even though a device complies with the standard limit values for emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers).
If this is the case, then the operator is obliged to take appropriate action to rectify the situation.
Check for possible problems, and check and evaluate neighbouring devices' resistance to interference according to national and international requirements:- Safety devices
- Power, signal and data transfer lines
- IT and telecommunications devices
- Measuring and calibrating devices
Supporting measures for avoidance of EMC problems:- Mains supply
- If electromagnetic interference arises despite correct mains connection, additional measures are necessary (e.g. use a suitable line filter).
- Control lines
- must be kept as short as possible
- must run close together (to avoid EMF problems)
- must be kept well apart from other leads
- Equipotential bonding
- Shield, if necessary
- Shield off other nearby devices
- Shield off entire welding installation
- Safety rules
Electromagnetic fields may pose as yet unknown risks to health:- Effects on the health of persons in the vicinity, e.g. those with pacemakers and hearing aids
- Individuals with pacemakers must seek advice from their doctor before approaching the device or any welding that is in progress
- For safety reasons, maintain as large a distance as possible between the welding power-leads and the head/torso of the welder
- Do not carry welding power-leads and hosepacks over the shoulders or wind them around any part of the body
- Safety rules
A device toppling over could easily kill someone. Place the device horizontally on a level, firm and solid surface and anchor it securely to prevent it toppling over.
Special regulations apply in rooms at risk of fire or explosion- Observe relevant national and international regulations.
Use internal directives and checks to ensure that the workplace environment is always clean and clearly laid out.
When transporting the device, observe the relevant national and local guidelines and accident prevention regulations. This applies especially to guidelines regarding the risks arising during transport.
After transporting the device, it must be visually inspected for damage before commissioning. Any damage must be repaired by trained service technicians before commissioning the device.
- Safety rules
Only operate the device if all safety devices are fully functional. If the safety devices are not fully functional, there is a risk of- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operator,
- inefficient operation of the device.
Any safety devices that are not functioning properly must be repaired before switching on the device.
Never bypass or disable safety devices.
Before switching on the device, ensure that no one is likely to be endangered.
Check the device at least once a week for obvious damage and proper functioning of safety devices.
- Only use suitable original parting agent from the manufacturer.
- Observe the information on the parting agent safety data sheet when handling parting agent. The parting agent safety data sheet may be obtained from your service centre or downloaded from the manufacturer's website.
- Do not mix the manufacturer's parting agent with other parting agents.
- If damage results from using a different parting agent, the manufacturer accepts no liability. In addition, no warranty claims will be entertained.
- Used parting agent must be disposed of properly in accordance with the relevant national and international regulations.
- Safety rules
It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made of them, or that they satisfy safety requirements.
- Use only original spare and wearing parts (also applies to standard parts).
- Do not carry out any modifications, alterations, etc. to the device without the manufacturer's consent.
- Components that are not in perfect condition must be replaced immediately.
- When ordering, please give the exact designation and part number as shown in the spare parts list, as well as the serial number of your device.
The housing screws provide the ground conductor connection for earthing the housing parts.
Only use original housing screws in the correct number and tightened to the specified torque.
- Safety rules
The manufacturer recommends that a safety inspection of the device is performed at least once every 12 months.
A safety inspection should be carried out by a qualified electrician- after any changes are made
- after any additional parts are installed, or after any conversions
- after repair, care and maintenance has been carried out
- at least every twelve months.
For safety inspections, follow the appropriate national and international standards and directives.
Further details on safety inspection and calibration can be obtained from your service centre. They will provide you on request with any documents you may require.
- Safety rules
Waste electrical and electronic equipment must be collected separately and recycled in an environmentally responsible manner in accordance with the EU Directive and national law. Used equipment must be returned to the distributor or through a local, authorised collection and disposal system. Correct disposal of the used device promotes sustainable recycling of resources and prevents negative effects on health and the environment.
Packaging materials- Collect separately
- Observe locally valid regulations
- Compress the cardboard box to reduce volume
- Safety rules
Devices with the CE mark satisfy the essential requirements of the applicable directives (e.g. low-voltage and electromagnetic compatibility directives, machinery directive).
Devices with the CSA test mark satisfy the requirements of the relevant standards in Canada and the USA.
- Safety rules
Copyright of these operating instructions remains with the manufacturer.
Text and illustrations were accurate at the time of printing, subject to change.
We are grateful for suggestions for improvement and information regarding any discrepancies in the operating instructions.
Cleaning devices from the Robacta Reamer V series are used to automatically clean MIG/MAG welding torches. The Robacta Reamer V series cleaning devices allow you to clean the inside and front of the gas nozzle on a wide range of welding torch shapes. The result is a significant increase in the service life of wearing parts. At the same time, evenly applying parting agent prevents the build-up of dirt.
- General
Cleaning devices from the Robacta Reamer V series are used to automatically clean MIG/MAG welding torches. The Robacta Reamer V series cleaning devices allow you to clean the inside and front of the gas nozzle on a wide range of welding torch shapes. The result is a significant increase in the service life of wearing parts. At the same time, evenly applying parting agent prevents the build-up of dirt.
- General
- General
Cleaning devices from the Robacta Reamer V series are used to automatically clean MIG/MAG welding torches. The Robacta Reamer V series cleaning devices allow you to clean the inside and front of the gas nozzle on a wide range of welding torch shapes. The result is a significant increase in the service life of wearing parts. At the same time, evenly applying parting agent prevents the build-up of dirt.
- General
- General
Robacta Reamer V Easy Han6P J, Robacta Reamer V Easy, Robacta Reamer V
- General
- General
The gas nozzle clamping device on the front of the cleaning devices holds the gas nozzle in place during cleaning. A cleaning cutter is used to clean the nozzle. After the cleaning process, a parting agent is applied to the inside and front of the gas nozzle through the parting-agent injection nozzle that is fixed in the middle of the cleaning motor.
The options available for each cleaning device are shown on the following pages.
- General
- General
The gas nozzle clamping device on the front of the Robacta Reamer V Easy Han6P J holds the gas nozzle in place during cleaning. A cleaning cutter is used to clean the nozzle. After the cleaning process, a parting agent is applied to the inside and front of the gas nozzle through the parting-agent injection nozzle that is fixed in the middle of the cleaning motor.
The Robacta Reamer V Easy Han6P J also has an adjustment that works as follows:- The manufacturer always screws all Robacta Reamer V Easy Han6P J to an adjustment plate in the same position
- The Robacta Reamer V Easy Han6P J is fitted to a mounting plate at the installation location
- Dowel pins interlock the Robacta Reamer V Easy Han6P J adjustment plate and the mounting plate so that the Robacta Reamer V Easy Han6P J is always firmly fastened to the mounting plate in the same position
- As a result, when a device is replaced, the robot does not have much setting up to do. Once the device is replaced, only the motor in the lifting device of the new cleaning device has to be adjusted
NOTE!
The gas nozzle clamping device is adjusted for gas nozzles with an outer diameter of 25 mm (0.98 inch). If gas nozzles with a different outer diameter are used, the gas nozzle clamping device must be adjusted before using it for the first time and each time a device is replaced, as appropriate to the gas nozzle.
- The same system in connection with the cleaning device is also available for the wire cutter
Components required for installing the Robacta Reamer V Easy Han6P J:- Robacta Reamer V Easy Han6P J
- Mounting plate for the Robacta Reamer V Easy Han6P J
Components required for installing the Robacta Reamer V Easy Han6P J together with the adjusted wire cutter:- Robacta Reamer V Easy Han6P J
- Mounting plate for the Robacta Reamer V Easy Han6P J
- Adjusted wire cutter
- Mounting plates for the wire cutter
The options available for the cleaning device are shown on the following pages.
- General
- General
The cleaning devices are exclusively intended for use in robot and other automated applications, and can be used for a wide range of materials.
The main application areas are:- Automobile and component supply industry
- Equipment construction
- Chemical plant construction
- Machine and tracked vehicle manufacturing
- Construction machinery and special vehicles
- General
- General
The cleaning device is fitted with warning notices and a rating plate. The warning notices and rating plate must not be removed or painted over.
The locations of the warning notices are shown on the Robacta Reamer V as an example. The warning notices are all in the same place on the Robacta Reamer V Easy, Robacta Reamer V Easy Han6P and Robacta Reamer V Easy Han6P J.
Warning notices on the cleaning device
| WARNING! Risk of serious injury from: - mechanically powered components
- compressed air/parting agent mixture escaping from the parting-agent injection nozzle
- flying parts (shavings, etc.)
Keep the device free from current and pressure during maintenance and servicing. |
| Do not use the functions described here until you have thoroughly read and understood the following documents:- these operating instructions
- all the operating instructions for the system components, especially the safety rules
|
| For indoor use only |
| Augenschutz benutzen |
| Warnung vor automatischem Anlauf |
- General
The device is to be transported by the following means:
- On pallets using a counterbalanced lift truck
- On pallets using a lift truck
- Manually
WARNING!
Danger from falling devices and objects.
This can result in serious injury and damage to property.
Secure the device to prevent it from falling over while being transporting on a counterbalanced lift truck or lift truck.
Avoid sudden changes in direction, braking or acceleration.
- General
- Transport
The device is to be transported by the following means:
- On pallets using a counterbalanced lift truck
- On pallets using a lift truck
- Manually
WARNING!
Danger from falling devices and objects.
This can result in serious injury and damage to property.
Secure the device to prevent it from falling over while being transporting on a counterbalanced lift truck or lift truck.
Avoid sudden changes in direction, braking or acceleration.
- General
- Transport
CAUTION!
Danger due to improper transport.
This can result in damage to property.
Observe the transport notices on the device packaging.
- General
NOTE!
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
| (1) | Robacta Reamer V Easy cleaning device |
| (2) | Spatter tray retainer |
| (3) | Spatter tray |
| (4) | Tightening key for cleaning motor |
| (5) | Compressed air relief valve |
not shown:
| (6) | Harting Han6P connecting plug (X1) without cable |
| (7) | Operating instructions |
| (8) | Fixings for assembling the cleaning device: - 4 screws
- 4 washers
- 4 lock washers
- 4 nuts
|
- General
- Robacta Reamer V Easy scope of supply and options
NOTE!
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
| (1) | Robacta Reamer V Easy cleaning device |
| (2) | Spatter tray retainer |
| (3) | Spatter tray |
| (4) | Tightening key for cleaning motor |
| (5) | Compressed air relief valve |
not shown:
| (6) | Harting Han6P connecting plug (X1) without cable |
| (7) | Operating instructions |
| (8) | Fixings for assembling the cleaning device: - 4 screws
- 4 washers
- 4 lock washers
- 4 nuts
|
- General
- Robacta Reamer V Easy scope of supply and options
The following options are available for the cleaning device:- Installation stand
- Wire cutter
- Suction line for canister (10 litres)
- General
NOTE!
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
| (1) | Robacta Reamer V Easy Han6P J cleaning device |
| (2) | Spatter tray retainer |
| (3) | Spatter tray |
| (4) | Tightening key for cleaning motor |
| (5) | Compressed air relief valve |
not shown:
| (6) | Harting Han6P connecting plug (X1) without cable |
| (7) | Operating instructions |
| (8) | Fixings for assembling the cleaning device: |
- General
- Robacta Reamer V Easy Han6P J scope of supply, options and required components
NOTE!
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
| (1) | Robacta Reamer V Easy Han6P J cleaning device |
| (2) | Spatter tray retainer |
| (3) | Spatter tray |
| (4) | Tightening key for cleaning motor |
| (5) | Compressed air relief valve |
not shown:
| (6) | Harting Han6P connecting plug (X1) without cable |
| (7) | Operating instructions |
| (8) | Fixings for assembling the cleaning device: |
- General
- Robacta Reamer V Easy Han6P J scope of supply, options and required components
NOTE!
The mounting plate and fixings are not part of the scope of supply for the cleaning device, but are needed to ensure that the cleaning device is adjusted when it is installed.
- General
- Robacta Reamer V Easy Han6P J scope of supply, options and required components
The following options are available for the cleaning device:- Installation stand
- Suction line for canister (10 litres)
- Adjusted wire cutter
- Mounting plates for the wire cutter including fixings
Mounting plates for the wire cutter including fixings
- General
NOTE!
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
| (1) | Robacta Reamer V cleaning device |
| (2) | Spatter tray retainer |
| (3) | Spatter tray |
| (4) | Tightening key for cleaning motor |
| (5) | Compressed air relief valve |
not shown:
| (6) | Standard I/O connecting plug (X1) without cable |
| (7) | Operating instructions |
| (8) | Fixings for assembling the cleaning device: - 4 screws
- 4 washers
- 4 lock washers
- 4 nuts
|
- General
- Robacta Reamer V scope of supply and options
NOTE!
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not part of the scope of supply.
| (1) | Robacta Reamer V cleaning device |
| (2) | Spatter tray retainer |
| (3) | Spatter tray |
| (4) | Tightening key for cleaning motor |
| (5) | Compressed air relief valve |
not shown:
| (6) | Standard I/O connecting plug (X1) without cable |
| (7) | Operating instructions |
| (8) | Fixings for assembling the cleaning device: - 4 screws
- 4 washers
- 4 lock washers
- 4 nuts
|
- General
- Robacta Reamer V scope of supply and options
The following options are available for the cleaning device:- Installation stand
- Wire cutter
- Suction line for canister (10 litres)
Observe the following safety rules for all work described in the "Control elements, connections and mechanical components" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in serious personal injury and damage to property.
All the work and functions described in this document must only be carried out by technically trained and qualified personnel.
Read and understand this document in full.
Read and understand all safety rules and user documentation for this device and all system components.
- Controls, connections and mechanical components
Observe the following safety rules for all work described in the "Control elements, connections and mechanical components" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in serious personal injury and damage to property.
All the work and functions described in this document must only be carried out by technically trained and qualified personnel.
Read and understand this document in full.
Read and understand all safety rules and user documentation for this device and all system components.
- Controls, connections and mechanical components
- Safety
Observe the following safety rules for all work described in the "Control elements, connections and mechanical components" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in serious personal injury and damage to property.
All the work and functions described in this document must only be carried out by technically trained and qualified personnel.
Read and understand this document in full.
Read and understand all safety rules and user documentation for this device and all system components.
- Controls, connections and mechanical components
NOTE!
The control elements, connections and mechanical components are shown on the Robacta Reamer V Easy.
The control elements, connections and mechanical components are the same for the Robacta Reamer V Easy Han6P J.
| (1) | Harting Han6P connection socket (X1) for a + 24 V DC supply CAUTION!Damage to the Harting Han6P (X1) connection power supply may result. Fuse the power supply of the cleaning device with 500 mA slow-blow fuse against overcurrent. |
| (2) | Compressed air connection for a dry compressed air supply at 6 bar (86.99 psi) Thread identification compressed air connection: G ¼“ |
| (3) | Parting agent container |
| (4) | "Cleaning" screw for manually testing all cleaning device functions: - Cleaning motor on/off
- Lifting device up/down
- Gas nozzle clamping device extending/retracting
- Compressed air and parting agent supply to parting-agent injection nozzle (compressed air/parting agent mixture is sprayed out of the parting-agent injection nozzle)
|
| (5) | Parting agent adjuster for adjusting the amount of parting agent sprayed inside the gas nozzle |
| (6) | Lifting device lifts the cleaning motor and the cleaning cutter when cleaning the inside of the gas nozzle |
| (7) | Cleaning motor with parting-agent injection nozzle drives the cleaning cutter |
| (8) | Compressed air connection for the wire cutter option |
| (9) | Parting-agent injection nozzle applies the parting agent to the inside and front of the gas nozzle |
| (10) | Cleaning cutter with internal through hole for the parting-agent injection nozzle |
| (11) | "Spray parting agent" button for manually testing the spray device - when the button is pressed, only the spray device is activated (compressed air or a mixture of compressed air/parting agent is sprayed from the parting-agent injection nozzle). The other functions of the cleaning device remain inactive. |
| (12) | Gas nozzle clamping device holds the gas nozzle in place during cleaning |
| (13) | Protective covering |
| (14) | TCP (ToolCenterPoint) with protective covering Absolute zero position for setting and checking the position of the welding torch (for cleaning purposes) CAUTION!Danger from exposed tip of TCP. This can result in severe injuries. The protective covering may only be removed when setting and checking the position of the welding torch. Before and after adjusting or checking, the protective covering must remain on the TCP. |
- Controls, connections and mechanical components
- Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J control elements, connections and mechanical components
NOTE!
The control elements, connections and mechanical components are shown on the Robacta Reamer V Easy.
The control elements, connections and mechanical components are the same for the Robacta Reamer V Easy Han6P J.
| (1) | Harting Han6P connection socket (X1) for a + 24 V DC supply CAUTION!Damage to the Harting Han6P (X1) connection power supply may result. Fuse the power supply of the cleaning device with 500 mA slow-blow fuse against overcurrent. |
| (2) | Compressed air connection for a dry compressed air supply at 6 bar (86.99 psi) Thread identification compressed air connection: G ¼“ |
| (3) | Parting agent container |
| (4) | "Cleaning" screw for manually testing all cleaning device functions: - Cleaning motor on/off
- Lifting device up/down
- Gas nozzle clamping device extending/retracting
- Compressed air and parting agent supply to parting-agent injection nozzle (compressed air/parting agent mixture is sprayed out of the parting-agent injection nozzle)
|
| (5) | Parting agent adjuster for adjusting the amount of parting agent sprayed inside the gas nozzle |
| (6) | Lifting device lifts the cleaning motor and the cleaning cutter when cleaning the inside of the gas nozzle |
| (7) | Cleaning motor with parting-agent injection nozzle drives the cleaning cutter |
| (8) | Compressed air connection for the wire cutter option |
| (9) | Parting-agent injection nozzle applies the parting agent to the inside and front of the gas nozzle |
| (10) | Cleaning cutter with internal through hole for the parting-agent injection nozzle |
| (11) | "Spray parting agent" button for manually testing the spray device - when the button is pressed, only the spray device is activated (compressed air or a mixture of compressed air/parting agent is sprayed from the parting-agent injection nozzle). The other functions of the cleaning device remain inactive. |
| (12) | Gas nozzle clamping device holds the gas nozzle in place during cleaning |
| (13) | Protective covering |
| (14) | TCP (ToolCenterPoint) with protective covering Absolute zero position for setting and checking the position of the welding torch (for cleaning purposes) CAUTION!Danger from exposed tip of TCP. This can result in severe injuries. The protective covering may only be removed when setting and checking the position of the welding torch. Before and after adjusting or checking, the protective covering must remain on the TCP. |
- Controls, connections and mechanical components
| (1) | Standard I/O connection socket (X1) for a + 24 V DC supply CAUTION!Damage to standard I/O connection (X1) supply may result. Fuse the power supply of the cleaning device with 500 mA slow-blow fuse against overcurrent. |
| (2) | Compressed air connection for a dry compressed air supply at 6 bar (86.99 psi) Thread identification compressed air connection: G ¼“ |
| (3) | Fill-level control sensor emits a signal once the fill level in the parting agent container falls below a specified level |
| (4) | Parting agent container |
| (5) | Parting agent adjuster for adjusting the amount of parting agent sprayed inside the gas nozzle |
| (6) | Protective covering |
| (7) | Lifting device lifts the cleaning motor and the cleaning cutter when cleaning the inside of the gas nozzle |
| (8) | Cleaning motor with parting-agent injection nozzle drives the cleaning cutter |
| (9) | Compressed air and electrical connections for wire cutter option |
| (10) | Cleaning cutter with internal through hole for the parting-agent injection nozzle |
| (11) | Gas nozzle clamping device holds the gas nozzle in place during cleaning |
| (12) | TCP (ToolCenterPoint) with protective covering Absolute zero position for setting and checking the position of the welding torch (for cleaning purposes) CAUTION!Danger from exposed tip of TCP. This can result in injuries. The protective covering may only be removed when setting and checking the position of the welding torch. Before and after adjusting or checking, the protective covering must remain on the TCP. |
| (13) | "Lifting device up/down" screw for manually checking the lifting device (lifting device moves up/down) |
| (14) | "Spray in parting agent" screw for manually checking the spray device (compressed air or compressed air/parting agent mixture is sprayed out of the parting-agent injection nozzle) |
| (15) | "Clamp gas nozzle/Cleaning motor on" screw for manually checking the gas nozzle clamping device and the cleaning motor (gas nozzle clamping device extends/retracts, cleaning motor off/on) |
| (16) | Parting-agent injection nozzle applies the parting agent to the inside and front of the gas nozzle |
- Controls, connections and mechanical components
- Robacta Reamer V control elements, connections and mechanical components
| (1) | Standard I/O connection socket (X1) for a + 24 V DC supply CAUTION!Damage to standard I/O connection (X1) supply may result. Fuse the power supply of the cleaning device with 500 mA slow-blow fuse against overcurrent. |
| (2) | Compressed air connection for a dry compressed air supply at 6 bar (86.99 psi) Thread identification compressed air connection: G ¼“ |
| (3) | Fill-level control sensor emits a signal once the fill level in the parting agent container falls below a specified level |
| (4) | Parting agent container |
| (5) | Parting agent adjuster for adjusting the amount of parting agent sprayed inside the gas nozzle |
| (6) | Protective covering |
| (7) | Lifting device lifts the cleaning motor and the cleaning cutter when cleaning the inside of the gas nozzle |
| (8) | Cleaning motor with parting-agent injection nozzle drives the cleaning cutter |
| (9) | Compressed air and electrical connections for wire cutter option |
| (10) | Cleaning cutter with internal through hole for the parting-agent injection nozzle |
| (11) | Gas nozzle clamping device holds the gas nozzle in place during cleaning |
| (12) | TCP (ToolCenterPoint) with protective covering Absolute zero position for setting and checking the position of the welding torch (for cleaning purposes) CAUTION!Danger from exposed tip of TCP. This can result in injuries. The protective covering may only be removed when setting and checking the position of the welding torch. Before and after adjusting or checking, the protective covering must remain on the TCP. |
| (13) | "Lifting device up/down" screw for manually checking the lifting device (lifting device moves up/down) |
| (14) | "Spray in parting agent" screw for manually checking the spray device (compressed air or compressed air/parting agent mixture is sprayed out of the parting-agent injection nozzle) |
| (15) | "Clamp gas nozzle/Cleaning motor on" screw for manually checking the gas nozzle clamping device and the cleaning motor (gas nozzle clamping device extends/retracts, cleaning motor off/on) |
| (16) | Parting-agent injection nozzle applies the parting agent to the inside and front of the gas nozzle |
- Controls, connections and mechanical components
CAUTION!
Damage to the standard I/O (X1) connection supply may result.
Secure the power supply of the cleaning device against overcurrent with a 500 mA slow-blow fuse.
NOTE!
To avoid malfunction, keep the cable length between the cleaning device and robot control as short as possible.
The standard I/O (X1) connecting plug for connecting the cleaning device to the robot control is part of the scope of supply. The cable harness must be adapted to the connection technology on the robot control.
- Controls, connections and mechanical components
- Standard I/O connecting plug (X1) pin assignment for robot control (Robacta Reamer V)
CAUTION!
Damage to the standard I/O (X1) connection supply may result.
Secure the power supply of the cleaning device against overcurrent with a 500 mA slow-blow fuse.
NOTE!
To avoid malfunction, keep the cable length between the cleaning device and robot control as short as possible.
The standard I/O (X1) connecting plug for connecting the cleaning device to the robot control is part of the scope of supply. The cable harness must be adapted to the connection technology on the robot control.
- Controls, connections and mechanical components
- Standard I/O connecting plug (X1) pin assignment for robot control (Robacta Reamer V)
Robacta Reamer V pin assignment on standard I/O connecting plug (X1) - cable-end view
Input and output signals on the Robacta Reamer V:- Clamp gas nozzle/Cleaning motor ON (cleaning cutter turning) input signal + 24 V DC
- GND general
- Cleaning motor UP input signal (cleaning cutter moves to cleaning position) + 24 V DC
- Spray parting agent input signal + 24 V DC
- + 24 V DC (supply)
- Gas nozzle free output signal
- Gas nozzle clamped output signal
- Cleaning motor turning output signal (impulse signal)
- Parting agent level OK output signal
- Cleaning motor lowered output signal (cleaning cutter in start position)
- Cleaning motor raised output signal (cleaning cutter in cleaning position)
- Cut wire electrode input signal + 24 V DC
- Wire cutter open output signal
- Wire cutter closed output signal
- Optional GND for sensors - the procedure for connecting the pin is described in the section "Separating GND for actuators and sensors (Robacta Reamer V only)".
- Not assigned
- Not assigned
- Controls, connections and mechanical components
CAUTION!
Damage to the Harting Han6P connection supply may result.
Secure the power supply of the cleaning device against overcurrent with a 500 mA slow-blow fuse.
NOTE!
To avoid malfunction, keep the cable length between the cleaning device and robot control as short as possible.
The Harting Han6P connecting plug (X1) for connecting the cleaning device to the robot control is included in the scope of supply. The cable harness must be adapted to the connection technology on the robot control.
- Controls, connections and mechanical components
- Harting Han6P connecting plug pin assignment (X1) for robot control (Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J)
CAUTION!
Damage to the Harting Han6P connection supply may result.
Secure the power supply of the cleaning device against overcurrent with a 500 mA slow-blow fuse.
NOTE!
To avoid malfunction, keep the cable length between the cleaning device and robot control as short as possible.
The Harting Han6P connecting plug (X1) for connecting the cleaning device to the robot control is included in the scope of supply. The cable harness must be adapted to the connection technology on the robot control.
- Controls, connections and mechanical components
- Harting Han6P connecting plug pin assignment (X1) for robot control (Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J)
Harting Han6P connecting plug pin assignment (X1) - cable-end view
Input and output signals on the Robacta Reamer V Easy Han6P, Robacta Reamer V Easy Han6P J:- Start cleaning input signal (clamp gas nozzle, cleaning motor on, cleaning motor off, spray parting agent)
- Not assigned
- GND
- + 24 V DC
- Gas nozzle free output signal
- Earthing
(see circuit diagrams in appendix)
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
In addition to these Operating Instructions, also observe the safety rules issued by the manufacturer of the robot and welding system. Before entering the robot work area, ensure that all protective measures in the robot work area are in place and remain in place for the duration of the access.
WARNING!
Danger from mechanically powered parts, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Before carrying out any work, disconnect the compressed air and power supplies from the cleaning device and the connected system components, and ensure that they remain disconnected until work is complete.
Before carrying out any work, make sure that the cleaning device is depressurised - for the necessary steps, see the following section Ensuring that the cleaning device is depressurised from page (→).
WARNING!
Whenever the cleaning device is supplied with voltage and/or compressed air, a risk of serious injury exists from: rotating cleaning cutter, cleaning motor moving up/down, extending/retracting gas nozzle clamping device, activated wire cutter, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
If work has to be performed on the cleaning device while it is being supplied with voltage and/or compressed air, take the following protective measures:
Keep your body, especially your hands, face, hair, any objects and all clothing away from the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle.
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
In addition to these Operating Instructions, also observe the safety rules issued by the manufacturer of the robot and welding system. Before entering the robot work area, ensure that all protective measures in the robot work area are in place and remain in place for the duration of the access.
WARNING!
Danger from mechanically powered parts, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Before carrying out any work, disconnect the compressed air and power supplies from the cleaning device and the connected system components, and ensure that they remain disconnected until work is complete.
Before carrying out any work, make sure that the cleaning device is depressurised - for the necessary steps, see the following section Ensuring that the cleaning device is depressurised from page (→).
WARNING!
Whenever the cleaning device is supplied with voltage and/or compressed air, a risk of serious injury exists from: rotating cleaning cutter, cleaning motor moving up/down, extending/retracting gas nozzle clamping device, activated wire cutter, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
If work has to be performed on the cleaning device while it is being supplied with voltage and/or compressed air, take the following protective measures:
Keep your body, especially your hands, face, hair, any objects and all clothing away from the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle.
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
- Safety
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
In addition to these Operating Instructions, also observe the safety rules issued by the manufacturer of the robot and welding system. Before entering the robot work area, ensure that all protective measures in the robot work area are in place and remain in place for the duration of the access.
WARNING!
Danger from mechanically powered parts, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Before carrying out any work, disconnect the compressed air and power supplies from the cleaning device and the connected system components, and ensure that they remain disconnected until work is complete.
Before carrying out any work, make sure that the cleaning device is depressurised - for the necessary steps, see the following section Ensuring that the cleaning device is depressurised from page (→).
WARNING!
Whenever the cleaning device is supplied with voltage and/or compressed air, a risk of serious injury exists from: rotating cleaning cutter, cleaning motor moving up/down, extending/retracting gas nozzle clamping device, activated wire cutter, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
If work has to be performed on the cleaning device while it is being supplied with voltage and/or compressed air, take the following protective measures:
Keep your body, especially your hands, face, hair, any objects and all clothing away from the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle.
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
- Safety
Attempt to briefly activate the cleaning device without any compressed air supply to check whether the cleaning device is depressurised. Proceed as follows:1Take protective measures:- The cleaning cutter, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle could start up. Therefore keep your body, especially your hands, face and hair, any objects and all clothing away from the components referred to above
- Wear ear protection
- Wear protective goggles with side protection
2Ensure that the cleaning device has been disconnected from the compressed air supply
Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J:3Briefly turn the "Cleaning" screw on the cleaning device 90° to the right, then turn it straight back to its original position
- If the cleaning device does not respond to the turning of the screw, the cleaning device is depressurised
- If the cleaning device responds to the turning of the screw, the cleaning device is still connected to a compressed air supply.
If this is the case, you must disconnect the cleaning device from the compressed air supply and check again that the cleaning device is depressurised before starting work
Robacta Reamer V:3Briefly turn the "Lifting device up/down" screw on the cleaning device 90° to the right, then turn it straight back to its original position
- If the cleaning device does not respond to the turning of the screw, the cleaning device is depressurised
- If the cleaning device responds to the turning of the screw, the cleaning device is still connected to a compressed air supply.
If this is the case, you must disconnect the cleaning device from the compressed air supply and check again that the cleaning device is depressurised before starting work
- Installation and commissioning
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
The device must only be operated by one person.
Nobody may be in the working area of the device while it is in operation.
The device must only be serviced or maintained by one person.
Nobody else may be within the radius of the device while it is being worked on.
- Installation and commissioning
- Before commissioning
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
The device must only be operated by one person.
Nobody may be in the working area of the device while it is in operation.
The device must only be serviced or maintained by one person.
Nobody else may be within the radius of the device while it is being worked on.
- Installation and commissioning
- Before commissioning
The cleaning device is tested to protection class IP 21, meaning:- Protection against penetration by solid foreign bodies with diameters > 12.5 mm (0.49 in.)
- No protection against the ingress of water
The device must not be set up and operated outdoors. The built in electrical parts must be protected from direct wetting.
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Always secure the cleaning device to the underlying surface.
- Installation and commissioning
- Before commissioning
To ensure that the cleaning device functions correctly, the following compressed air supply specifications must be met:- Establish compressed air supply using a pressure limiter and compressed air filter
- Provide compressed air quality conforming to ISO 8573-1:2001, class 7 4 3, instrument air
- Solid particle concentration £ 10 mg/m3
- Vapour pressure dew point £ + 3 °C
- Oil concentration £ 1 mg/m3
- Installation and commissioning
- Before commissioning
If untrained operators have access to the device, its compressed air supply must be disconnected for the duration of work in accordance with 'Performance Level d' of the ISO 13849-1 standard.
To ensure that the compressed air supply is interrupted as required, MS6-SV pressure build-up and pressure relief valves from FESTO are recommended.
- Installation and commissioning
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Always secure the installation stand to the underlying surface.
The screws for fastening the installation stand are not included in the scope of supply of the installation stand. The installer is responsible for selecting the right type of screws or bolts.
Always secure the cleaning device to the installation stand.
1Place the optionally available installation stand on a level, firm and vibration-free surface (foundation)- Position the installation stand in such a way that the distance the robot has to travel to the cleaning device on the installation stand is as short as possible
2Tightly screw the installation stand to the surface (foundation) using the selected mounting materials
Screw on the cleaning device and the spatter tray retainer using the fixings supplied with the cleaning device.
3Place components on the installation stand and secure
4Attach the spatter tray retainer as shown
- Installation and commissioning
- Screwing the Robacta Reamer V Easy, Robacta Reamer V to the underlying surface
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Always secure the installation stand to the underlying surface.
The screws for fastening the installation stand are not included in the scope of supply of the installation stand. The installer is responsible for selecting the right type of screws or bolts.
Always secure the cleaning device to the installation stand.
1Place the optionally available installation stand on a level, firm and vibration-free surface (foundation)- Position the installation stand in such a way that the distance the robot has to travel to the cleaning device on the installation stand is as short as possible
2Tightly screw the installation stand to the surface (foundation) using the selected mounting materials
Screw on the cleaning device and the spatter tray retainer using the fixings supplied with the cleaning device.
3Place components on the installation stand and secure
4Attach the spatter tray retainer as shown
- Installation and commissioning
- Screwing the Robacta Reamer V Easy, Robacta Reamer V to the underlying surface
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Always secure the cleaning device to the underlying surface.
If the underlying surface thickness is less than 5 mm (0.197 in.), use the fixings supplied with the cleaning device for fastening.
If the underlying surface thickness is greater than 5 mm (0.197 in.), do not use the fixings supplied for fastening. In this situation the installer is responsible for selecting the right type of fixing.
1Place the cleaning device and the spatter tray retainer on a level, firm and vibration-free surface (foundation).- Position the cleaning device in such a way that the distance the robot has to travel to the cleaning position is as short as possible.
2Place components on the underlying surface and secure
3Attach the spatter tray retainer as shown
- Installation and commissioning
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Different fixings may be required to set up the installation stand depending on the type of underlying surface (foundation).
Fixings are therefore not included in the scope of supply of the installation stand. The installer is responsible for selecting the right type of fixing.
1Place the optional installation stand on a level, firm and vibration-free surface (foundation)- Position the installation stand in such a way that the distance the robot has to travel to the cleaning device on the installation stand is as short as possible
2Screw the installation stand to the underlying surface (foundation) using the appropriate fixings
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Use the fixings supplied with the mounting plate to fasten the mounting plate to the installation stand.
- Installation and commissioning
- Screwing the Robacta Reamer V Easy Han6P J to the underlying surface
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Different fixings may be required to set up the installation stand depending on the type of underlying surface (foundation).
Fixings are therefore not included in the scope of supply of the installation stand. The installer is responsible for selecting the right type of fixing.
1Place the optional installation stand on a level, firm and vibration-free surface (foundation)- Position the installation stand in such a way that the distance the robot has to travel to the cleaning device on the installation stand is as short as possible
2Screw the installation stand to the underlying surface (foundation) using the appropriate fixings
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Use the fixings supplied with the mounting plate to fasten the mounting plate to the installation stand.
- Installation and commissioning
NOTE!
The welding torch cleaning position is shown on the Robacta Reamer V as an example.
The welding torch cleaning position is the same for all Robacta Reamer V cleaning devices.
- Installation and commissioning
- Torch cleaning position
NOTE!
The welding torch cleaning position is shown on the Robacta Reamer V as an example.
The welding torch cleaning position is the same for all Robacta Reamer V cleaning devices.
- Installation and commissioning
CAUTION!
Robacta Reamer V Easy Han6P J only:
Risk of damage to the cleaning device and the welding torch if the gas nozzle clamping device is not properly adjusted.
The gas nozzle clamping device must not be altered when using gas nozzles with an outer diameter of 25 mm (0.98 inch) - the gas nozzle clamping device has already been adjusted for use with gas nozzles with an outer diameter of 25 mm (0.98 inch) at the factory.
When using gas nozzles with an outer diameter greater/less than 25 mm (0.98 inch), the gas nozzle clamping device must be adjusted before using it for the first time and each time a device is replaced.
NOTE!
The gas nozzle clamping device is adjusted in the same way on the Robacta Reamer V Easy and the Robacta Reamer V.
NOTE!
Adjust the clamping device in such a way that no reaction forces can be transferred to the robot. The gas nozzle must only be clamped onto the cylindrical surface.
1Loosen the Allen screws on the guide bolts (1) and (2)
2Move the welding torch to the cleaning position- centrally with respect to the cleaning motor
3Using the adjusting screw (3), position the clamping device (4) so that the clamping device is on the gas nozzle
4Tighten the Allen screws on the guide bolts (1) and (2)
5Move and check the TCP tip
NOTE!
Only clamp the gas nozzle centrally above the cleaning motor.
- Installation and commissioning
- Adjust gas nozzle clamping device
CAUTION!
Robacta Reamer V Easy Han6P J only:
Risk of damage to the cleaning device and the welding torch if the gas nozzle clamping device is not properly adjusted.
The gas nozzle clamping device must not be altered when using gas nozzles with an outer diameter of 25 mm (0.98 inch) - the gas nozzle clamping device has already been adjusted for use with gas nozzles with an outer diameter of 25 mm (0.98 inch) at the factory.
When using gas nozzles with an outer diameter greater/less than 25 mm (0.98 inch), the gas nozzle clamping device must be adjusted before using it for the first time and each time a device is replaced.
NOTE!
The gas nozzle clamping device is adjusted in the same way on the Robacta Reamer V Easy and the Robacta Reamer V.
NOTE!
Adjust the clamping device in such a way that no reaction forces can be transferred to the robot. The gas nozzle must only be clamped onto the cylindrical surface.
1Loosen the Allen screws on the guide bolts (1) and (2)
2Move the welding torch to the cleaning position- centrally with respect to the cleaning motor
3Using the adjusting screw (3), position the clamping device (4) so that the clamping device is on the gas nozzle
4Tighten the Allen screws on the guide bolts (1) and (2)
5Move and check the TCP tip
NOTE!
Only clamp the gas nozzle centrally above the cleaning motor.
- Installation and commissioning
NOTE!
The cleaning cutter is fitted in the same way for all Robacta Reamer V cleaning devices.
- Installation and commissioning
- Fitting the cleaning cutter
NOTE!
The cleaning cutter is fitted in the same way for all Robacta Reamer V cleaning devices.
- Installation and commissioning
- Fitting the cleaning cutter
CAUTION!
Danger due to cleaning cutter that has become very hot through use.
This can result in severe burns.
Before handling cleaning cutters, allow cleaning cutter to cool to room temperature (+25 °C, +77 °F).
CAUTION!
Danger from incompatible wearing parts.
This can result in damage to property and malfunctions.
Only use the device manufacturer's contact tips, gas nozzles and cleaning cutters. No liability is accepted for damage caused by the use of contact tips, gas nozzles or cleaning cutters from third-party manufacturers.
The cleaning cutter is not part of the scope of suppl.. Consult the manufacturer's spare parts list for the appropriate cleaning cutter: https://spareparts.fronius.com/
1Remove the protective covering from the cleaning device
3Fit the protective covering to the cleaning device in its original position
- Installation and commissioning
NOTE!
The lifting device is adjusted in the same way for all Robacta Reamer V cleaning devices.
1Remove the protective covering (1)
2Remove the gas nozzle from the torch neck
3Loosen the screw (2) on the lifting device
4Ensure that the lifting device (3) is in its lowest lift position
5Move the welding torch to the cleaning position (approx. 1 - 2 mm / 0.039 - 0.079 in. above the protective covering, centrally with respect to the cleaning motor)
6Manually push the lifting device (3) into its highest lift position and hold in place
7Manually push the cleaning motor (4) and cleaning cutter to the cleaning position - see diagram (5) for welding torch and spatter guard
- see diagram (6) for welding torch and insulating sleeve
NOTE!
The cleaning cutter must not touch any welding torch components.
8Fix the cleaning motor (4) in this position in the lifting device (3) - tighten the screw (2) on the lifting device
9Complete a function test without the gas nozzle fitted: Move the lifting device manually to the uppermost position- The cleaning cutter must close around the contact tip without touching it. If the cleaning cutter touches the welding torch components, readjust the lifting device
10Fit the gas nozzle to the torch neck
11Complete a function test with the gas nozzle fitted: Move the lifting device manually to the uppermost position- The cleaning cutter must be inserted into the gas nozzle gently, without touching it. If the cleaning cutter touches the welding torch components, readjust the lifting device
12Fit the protective covering to the cleaning device in its original position
- Installation and commissioning
- Adjusting the lifting device
NOTE!
The lifting device is adjusted in the same way for all Robacta Reamer V cleaning devices.
1Remove the protective covering (1)
2Remove the gas nozzle from the torch neck
3Loosen the screw (2) on the lifting device
4Ensure that the lifting device (3) is in its lowest lift position
5Move the welding torch to the cleaning position (approx. 1 - 2 mm / 0.039 - 0.079 in. above the protective covering, centrally with respect to the cleaning motor)
6Manually push the lifting device (3) into its highest lift position and hold in place
7Manually push the cleaning motor (4) and cleaning cutter to the cleaning position - see diagram (5) for welding torch and spatter guard
- see diagram (6) for welding torch and insulating sleeve
NOTE!
The cleaning cutter must not touch any welding torch components.
8Fix the cleaning motor (4) in this position in the lifting device (3) - tighten the screw (2) on the lifting device
9Complete a function test without the gas nozzle fitted: Move the lifting device manually to the uppermost position- The cleaning cutter must close around the contact tip without touching it. If the cleaning cutter touches the welding torch components, readjust the lifting device
10Fit the gas nozzle to the torch neck
11Complete a function test with the gas nozzle fitted: Move the lifting device manually to the uppermost position- The cleaning cutter must be inserted into the gas nozzle gently, without touching it. If the cleaning cutter touches the welding torch components, readjust the lifting device
12Fit the protective covering to the cleaning device in its original position
- Installation and commissioning
1NOTE!
Use the fixings supplied with the wire cutter
2| * | Use screws and washers to fit the wire cutter to the cleaning device |
5NOTE!
Route the compressed air hose for the wire cutter behind the cleaning device
| * | Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device. |
- Installation and commissioning
- Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V Easy
1NOTE!
Use the fixings supplied with the wire cutter
2| * | Use screws and washers to fit the wire cutter to the cleaning device |
5NOTE!
Route the compressed air hose for the wire cutter behind the cleaning device
| * | Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device. |
- Installation and commissioning
- Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V Easy
1NOTE!
Use the fixings supplied with the wire cutter
Ensure that the recesses in the spacers face the cleaning device.
2NOTE!
The wire cutter must be controlled electrically by the robot control
- Installation and commissioning
1NOTE!
Use the fixings supplied with the wire cutter
2NOTE!
Use the fixings supplied with the wire cutter
3| * | Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device. |
- Installation and commissioning
- Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V
1NOTE!
Use the fixings supplied with the wire cutter
2NOTE!
Use the fixings supplied with the wire cutter
3| * | Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device. |
- Installation and commissioning
- Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V
1NOTE!
Use the fixings supplied with the wire cutter
Ensure that the recesses in the spacers face the cleaning device.
2NOTE!
The wire cutter is controlled electrically by the robot control
- Installation and commissioning
NOTE!
Use the fixings supplied with the mounting plates to fasten the mounting plates.
- Installation and commissioning
- Installing the adjusted wire cutter
NOTE!
Use the fixings supplied with the mounting plates to fasten the mounting plates.
- Installation and commissioning
- Installing the adjusted wire cutter
2NOTE!
Use the fixings supplied with the wire cutter
4NOTE!
The wire cutter must be controlled electrically by the robot control
- Installation and commissioning
Wire electrodes with a diameter of up to 1.6 mm (0.063 in.) can be cut with an electrically or mechanically controlled wire cutter.
- Installation and commissioning
- Wire cutter function
Wire electrodes with a diameter of up to 1.6 mm (0.063 in.) can be cut with an electrically or mechanically controlled wire cutter.
- Installation and commissioning
- Wire cutter function
NOTE!
If you change over to a new welding torch, the mechanically controlled wire cutter must be reset!
If a torch body pushes the valve lever (1) to the side by more than 15° with the gas nozzle, the wire cutter is activated and the wire electrode is cut.
NOTE!
The wire electrode is cut while the torch body is moving.
- Installation and commissioning
- Wire cutter function
The electrically-controlled wire cutter opens and closes when there is an active signal from the robot control.
- Installation and commissioning
To establish the compressed air supply:1Depressurise the compressed air supply line of the cleaning device and ensure that it remains depressurised for the duration of the following work on the device
2Screw the supplied compressed air relief valve into the compressed air connection on the cleaning device
3Connect the compressed air supply line to the compressed air relief valve
The compressed air supply to the cleaning device can be broken and re-established by moving the compressed air relief valve forwards and backwards - see description below.
The diagram below shows the compressed air relief valve in the closed position = no compressed air supply to the device:
Compressed air relief valve closed
The diagram below shows the compressed air relief valve in the open position = compressed air is being supplied to the device:
Compressed air relief valve open
- Installation and commissioning
- Installing the compressed air supply
To establish the compressed air supply:1Depressurise the compressed air supply line of the cleaning device and ensure that it remains depressurised for the duration of the following work on the device
2Screw the supplied compressed air relief valve into the compressed air connection on the cleaning device
3Connect the compressed air supply line to the compressed air relief valve
The compressed air supply to the cleaning device can be broken and re-established by moving the compressed air relief valve forwards and backwards - see description below.
The diagram below shows the compressed air relief valve in the closed position = no compressed air supply to the device:
Compressed air relief valve closed
The diagram below shows the compressed air relief valve in the open position = compressed air is being supplied to the device:
Compressed air relief valve open
- Installation and commissioning
NOTE!
Only use "Robacta Reamer" parting agent (item number 42,0411,8042) supplied by the manufacturer.
The composition of the manufacturer's parting agent is designed specifically for the cleaning device. If other manufacturers' products are used, trouble-free operation cannot be guaranteed.
- Installation and commissioning
- Starting up the parting agent nebuliser
NOTE!
Only use "Robacta Reamer" parting agent (item number 42,0411,8042) supplied by the manufacturer.
The composition of the manufacturer's parting agent is designed specifically for the cleaning device. If other manufacturers' products are used, trouble-free operation cannot be guaranteed.
- Installation and commissioning
- Starting up the parting agent nebuliser
NOTE!
Only use "Robacta Reamer" parting agent (item number 42,0411,8042) supplied by the manufacturer.
The composition of this parting agent is designed specifically for the cleaning device. If other manufacturers' products are used, trouble-free operation cannot be guaranteed.
2* Option (long parting agent hose)
- Installation and commissioning
- Starting up the parting agent nebuliser
NOTE!
To ensure that the spray amount is adjusted properly, the welding torch must be in the cleaning position.
1Establish a compressed air supply to the cleaning device
2Connect the cleaning device to the robot control
3Start the spraying process using the robot control and check that sufficient spray is being applied
4If the spray amount is not sufficient, increase it as required - by adjusting the spray time using the robot control - a spray time of ~ 0.7 seconds is recommended (nur Robacta Reamer V only)
- or by using the parting agent adjuster - see figure below
Finely adjusting the spray amount on parting agent adjuster
- Installation and commissioning
The fill-level control sensor emits a signal once the fill level in the parting agent container falls below a specified level.
- Installation and commissioning
- Using the fill-level control sensor
The fill-level control sensor emits a signal once the fill level in the parting agent container falls below a specified level.
- Installation and commissioning
- Using the fill-level control sensor
| (1) | 'OUT OFF' button for programming the sensor |
| (2) | 'OUT ON' button for programming the sensor |
| (3) | LED indicates the sensor operating status - LED on/flashing: sensor is active
- LED on/not flashing: sensor is not active
|
- Installation and commissioning
- Using the fill-level control sensor
- Installation and commissioning
- Using the fill-level control sensor
1NOTE!
First press the upper part of the sensor into the installation adapter as shown - the sockets (1) on the installation adapter must fit into the recesses (2) in the sensor.
When the upper part of the sensor is properly lined up in the installation adapter, press the sensor fully into the installation adapter - the latch (3) on the installation adapter must snap back over the sensor (sensor audibly engages).
2| * | Use the fixings supplied with the sensor. |
3Screw the installation adapter and sensor on to the parting agent container housing
| ** | Fixings are not included in the sensor/installation adapter scope of supply. The installer is responsible for selecting the right type of fixing. |
NOTE!
Ensure the fixings do not damage the parting agent container.
- Installation and commissioning
- Using the fill-level control sensor
1Drain the parting agent container until the parting agent level is at least 20 mm (0.787 in.) below the sensor
2Establish a power supply to the sensor
3Press the "OUT OFF" button for between 2 and 6 seconds- The LED on the sensor flashes slowly
- After releasing the "OUT OFF" button the LED goes out - the sensor has detected a low fluid level
- Installation and commissioning
- Using the fill-level control sensor
1Fill the parting agent container with parting agent
2Press the "OUT OFF" button for at least 6 seconds- The sensor LED flashes slowly at first, then more rapidly after 6 seconds
- After releasing the "OUT OFF" button the LED goes out - the sensor has detected a high fluid level
- Installation and commissioning
- Using the fill-level control sensor
NOTE!
It is possible to lock the fill-level control sensor to prevent it from being adjusted accidentally.
Locking the fill-level control sensor:1Simultaneously press the "OUT OFF" and "OUT ON" buttons for at least 10 seconds- The LED status changes briefly
- if the LED lights up when locking, it will go out briefly after locking
- if the LED does not light up when locking, it will come on briefly after locking
Unlocking the fill-level control sensor:1Simultaneously press the "OUT OFF" and "OUT ON" buttons for at least 10 seconds- The LED status changes briefly
- if the LED lights up when unlocking, it will go out briefly after unlocking
- if the LED does not light up when unlocking, it will come on briefly after unlocking
- Installation and commissioning
- Using the fill-level control sensor
Wire colours: |
1. | brown |
3. | blue |
4. | black |
- Installation and commissioning
NOTE!
The separate GND supply for actuators and sensors is only available for devices purchased after 01/01/2017.
- Installation and commissioning
- Separating GND for actuators and sensors (Robacta Reamer V only)
NOTE!
The separate GND supply for actuators and sensors is only available for devices purchased after 01/01/2017.
- Installation and commissioning
- Separating GND for actuators and sensors (Robacta Reamer V only)
NOTE!
Once the cable clip has been removed from the terminal strip, pin 15 becomes available on the standard I/O connecting plug (X1) as GND for sensors and pin 2 as GND for actuators.
For more information on the standard I/O connecting plug, see section "Standard I/O connecting plug (X1) pin assignment for robot control".
- Installation and commissioning
- Separating GND for actuators and sensors (Robacta Reamer V only)
NOTE!
After reconnecting the cables, the actuators and sensors of the wire cutter are supplied separately with GND.
- Installation and commissioning
WARNING!
For the following tasks, the cleaning device must be supplied with compressed air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/down, gas nozzle clamping device moving out/in, flying parts (chips, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Keep your body, especially your hands, face, hair, any objects and all clothing awayfrom the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device,wire cutter and parting-agent injection nozzle..
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
- Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions
WARNING!
For the following tasks, the cleaning device must be supplied with compressed air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/down, gas nozzle clamping device moving out/in, flying parts (chips, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Keep your body, especially your hands, face, hair, any objects and all clothing awayfrom the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device,wire cutter and parting-agent injection nozzle..
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
- Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions
NOTE!
Functions are deactivated if the slot on the "Cleaning" screw is horizontal.
1Disconnect the cleaning device from the robot control
2Establish a compressed air supply to the cleaning device
- how far the cleaning cutter is inserted into the gas nozzle
- function of the gas nozzle clamping device
- function of the cleaning motor
- parting agent emerging from the parting-agent injection nozzle
3Lifting device up/down, Clamp gas nozzle/Cleaning motor on, Spray in parting agent
4Deactivating the functions
If necessary, only activate the spray device:5Spraying in parting agent
The following must be checked when the function is being performed:
- parting agent emerging from the parting-agent injection nozzle
- Installation and commissioning
WARNING!
For the following tasks, the cleaning device must be supplied with compressed air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/down, gas nozzle clamping device moving out/in, flying parts (chips, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Keep your body, especially your hands, face, hair, any objects and all clothing awayfrom the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device,wire cutter and parting-agent injection nozzle..
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
- Manually checking Robacta Reamer V functions
WARNING!
For the following tasks, the cleaning device must be supplied with compressed air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/down, gas nozzle clamping device moving out/in, flying parts (chips, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Keep your body, especially your hands, face, hair, any objects and all clothing awayfrom the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device,wire cutter and parting-agent injection nozzle..
Wear ear protection!
Wear protective goggles with side protection.
- Installation and commissioning
- Manually checking Robacta Reamer V functions
NOTE!
When the slot for the "Lifting device up/down", "Spray in parting agent" and "Clamp gas nozzle/Cleaning motor on" screws is positioned horizontally, function is deactivated.
1Disconnect the cleaning device from the robot control
2Establish a compressed air supply to the cleaning device
- operation of the gas nozzle clamping device
- function of cleaning motor
3Clamp gas nozzle/cleaning motor on
4Deactivating the functions
- how far the cleaning cutter is inserted into the gas nozzle
6Deactivating the function
7Spraying in parting agent
8Deactivating the function
- Installation and commissioning
The following requirements must be met before the cleaning device is started up:- If present, the cleaning device installation stand is screwed to the underlying surface
- The cleaning device is screwed to the underlying surface
- The gas nozzle clamping device has been adjusted - not on the Robacta Reamer V Easy Han6P J and if a gas nozzle with an outer diameter of 25 mm ( 0,98 inch) is used. For more information, see "Adjusting the gas nozzle clamping device"
- The cleaning cutter is fitted
- The lifting device has been adjusted
- If present, the wire cutter has been installed
- If present, the parting agent nebuliser is started up
- If present, the fill-level control sensor is started up
- The compressed air supply has been established
- The functions have been checked manually
- The cleaning device is connected to the robot control
- All coverings are fitted and all safety devices are intact and in their proper place
- Installation and commissioning
- Starting up the cleaning device
The following requirements must be met before the cleaning device is started up:- If present, the cleaning device installation stand is screwed to the underlying surface
- The cleaning device is screwed to the underlying surface
- The gas nozzle clamping device has been adjusted - not on the Robacta Reamer V Easy Han6P J and if a gas nozzle with an outer diameter of 25 mm ( 0,98 inch) is used. For more information, see "Adjusting the gas nozzle clamping device"
- The cleaning cutter is fitted
- The lifting device has been adjusted
- If present, the wire cutter has been installed
- If present, the parting agent nebuliser is started up
- If present, the fill-level control sensor is started up
- The compressed air supply has been established
- The functions have been checked manually
- The cleaning device is connected to the robot control
- All coverings are fitted and all safety devices are intact and in their proper place
- Installation and commissioning
- Starting up the cleaning device
The cleaning device starts up when there is an active signal from the robot control.
- Installation and commissioning
CAUTION!
Danger due to improper installation and commissioning.
This can result in damage to property.
The cleaning device's functions must be manually checked before starting automatic operation.
Do not start in automated mode until the cleaning device has been properly installed and started up.
NOTE!
Not coating the interior of the welding torch may result in permanent soiling of the torch when welding begins.
Always wet the interior of the welding torch with the manufacturer's parting agent before starting automatic operation.
- Installation and commissioning
- Cleaning programme
CAUTION!
Danger due to improper installation and commissioning.
This can result in damage to property.
The cleaning device's functions must be manually checked before starting automatic operation.
Do not start in automated mode until the cleaning device has been properly installed and started up.
NOTE!
Not coating the interior of the welding torch may result in permanent soiling of the torch when welding begins.
Always wet the interior of the welding torch with the manufacturer's parting agent before starting automatic operation.
- Installation and commissioning
- Cleaning programme
- Installation and commissioning
- Cleaning programme
- Installation and commissioning
Start cleaning (clamp gas nozzle, cleaning motor on, cleaning motor off, spray parting agent): | |
|
- Installation and commissioning
- Cleaning signal waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J
Start cleaning (clamp gas nozzle, cleaning motor on, cleaning motor off, spray parting agent): | |
|
- Installation and commissioning
- Cleaning signal waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J
- Installation and commissioning
Clamp gas nozzle/cleaning motor on: | |
|
Cleaning motor up: | |
|
Spray in parting agent: | |
|
- Installation and commissioning
- Robacta Reamer V cleaning signal waveform
Clamp gas nozzle/cleaning motor on: | |
|
Cleaning motor up: | |
|
Spray in parting agent: | |
|
- Installation and commissioning
- Robacta Reamer V cleaning signal waveform
Gas nozzle free: | |
|
Gas nozzle clamped: | |
|
Cleaning motor turning (impulse signal): | |
|
Cleaning motor lowered: | |
|
Cleaning motor raised: | |
|
- Installation and commissioning
- Robacta Reamer V cleaning signal waveform
Cut wire electrode input signal: | |
|
Wire cutter open output signal: | |
|
Wire cutter closed output signal: | |
|
- Installation and commissioning
- Robacta Reamer V cleaning signal waveform
The cleaning device generally needs no maintenance. However, to keep the cleaning device in good working condition for years to come, several points on care and maintenance must be observed.
- Care, maintenance and disposal
The cleaning device generally needs no maintenance. However, to keep the cleaning device in good working condition for years to come, several points on care and maintenance must be observed.
- Care, maintenance and disposal
- Care, maintenance and disposal
The cleaning device generally needs no maintenance. However, to keep the cleaning device in good working condition for years to come, several points on care and maintenance must be observed.
- Care, maintenance and disposal
- Care, maintenance and disposal
- Check fill level in parting agent container and top up if necessary
- Check fill level in parting agent spatter tray and empty if necessary
- Check cleaning cutter for wear and replace if necessary
- Empty the cleaning device spatter tray
- If fitted, empty the wire cutter tray
- Carry out a general visual inspection of the cleaning device and make sure that any damage is repaired immediately (before start-up)
- Care, maintenance and disposal
- Care, maintenance and disposal
CAUTION!
Danger from cleaning agents containing solvents.
This can result in damage to property.
Only use solvent-free cleaning products on the cleaning device.
1Remove parting agent deposits and dirt from device
- Care, maintenance and disposal
- Care, maintenance and disposal
CAUTION!
Danger from cleaning agents containing solvents.
This can result in damage to property.
Only use solvent-free cleaning products on the parting agent container.
1Check the parting agent container for soiling and clean if necessary
2Blow through suction filter in parting agent container using compressed air from the inside outwards through the suction hose (for more detailed information see section Starting up the parting agent nebuliser from page (→)) - Care, maintenance and disposal
- Care, maintenance and disposal
1Open the device and check the pneumatic valves for- Leaks
- The secure seating of all screws
- The secure seating of all screw joints on the pneumatic valves
- Care, maintenance and disposal
- Care, maintenance and disposal
Open the device and 1Clean inside of device using dry reduced compressed air
2Lightly oil the lifting device cylinder guides
3Restore the original condition of the device
- Care, maintenance and disposal
- Care, maintenance and disposal
Dispose of in accordance with the applicable national and local regulations.
Observe the following safety rules for all work described in the "Troubleshooting" section.
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
In addition to these Operating Instructions, also observe the safety rules issued by the manufacturer of the robot and welding system. For your personal safety, ensure that all protective measures have been taken and will remain in place while you are in the working area of the robot.
WARNING!
Danger from mechanically powered parts, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Before carrying out any work, disconnect the customer's compressed air and power supplies from the cleaning device and the connected system components, and ensure that they remain disconnected until work is complete.
Before carrying out any work, make sure that the cleaning device is depressurised - for the necessary steps, see the following section Ensuring that the cleaning device is depressurised from page (→).
WARNING!
Whenever the cleaning device is supplied with voltage and/or compressed air, a risk of serious injury exists from: rotating cleaning cutter, cleaning motor moving up/down, extending/retracting gas nozzle clamping device, activated wire cutter, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
If work has to be performed on the cleaning device while it is being supplied with voltage and/or compressed air, take the following protective measures:
Keep your body, especially your hands, face, hair, any objects and all clothing away from the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle.
Wear ear protection!
Wear protective goggles with side protection.
CAUTION!
Danger due to cleaning cutter that has become very hot through use.
This can result in severe burns.
Before handling cleaning cutters, allow cleaning cutter to cool to room temperature (+25 °C, +77 °F).
- Troubleshooting
Observe the following safety rules for all work described in the "Troubleshooting" section.
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
In addition to these Operating Instructions, also observe the safety rules issued by the manufacturer of the robot and welding system. For your personal safety, ensure that all protective measures have been taken and will remain in place while you are in the working area of the robot.
WARNING!
Danger from mechanically powered parts, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Before carrying out any work, disconnect the customer's compressed air and power supplies from the cleaning device and the connected system components, and ensure that they remain disconnected until work is complete.
Before carrying out any work, make sure that the cleaning device is depressurised - for the necessary steps, see the following section Ensuring that the cleaning device is depressurised from page (→).
WARNING!
Whenever the cleaning device is supplied with voltage and/or compressed air, a risk of serious injury exists from: rotating cleaning cutter, cleaning motor moving up/down, extending/retracting gas nozzle clamping device, activated wire cutter, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
If work has to be performed on the cleaning device while it is being supplied with voltage and/or compressed air, take the following protective measures:
Keep your body, especially your hands, face, hair, any objects and all clothing away from the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle.
Wear ear protection!
Wear protective goggles with side protection.
CAUTION!
Danger due to cleaning cutter that has become very hot through use.
This can result in severe burns.
Before handling cleaning cutters, allow cleaning cutter to cool to room temperature (+25 °C, +77 °F).
- Troubleshooting
- Safety
Observe the following safety rules for all work described in the "Troubleshooting" section.
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Risk of machines starting automatically.
This can result in serious injury and damage to property.
In addition to these Operating Instructions, also observe the safety rules issued by the manufacturer of the robot and welding system. For your personal safety, ensure that all protective measures have been taken and will remain in place while you are in the working area of the robot.
WARNING!
Danger from mechanically powered parts, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
Before carrying out any work, disconnect the customer's compressed air and power supplies from the cleaning device and the connected system components, and ensure that they remain disconnected until work is complete.
Before carrying out any work, make sure that the cleaning device is depressurised - for the necessary steps, see the following section Ensuring that the cleaning device is depressurised from page (→).
WARNING!
Whenever the cleaning device is supplied with voltage and/or compressed air, a risk of serious injury exists from: rotating cleaning cutter, cleaning motor moving up/down, extending/retracting gas nozzle clamping device, activated wire cutter, flying parts (shavings, etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in serious injury and damage to property.
If work has to be performed on the cleaning device while it is being supplied with voltage and/or compressed air, take the following protective measures:
Keep your body, especially your hands, face, hair, any objects and all clothing away from the cleaning cutter, cleaning motor, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle.
Wear ear protection!
Wear protective goggles with side protection.
CAUTION!
Danger due to cleaning cutter that has become very hot through use.
This can result in severe burns.
Before handling cleaning cutters, allow cleaning cutter to cool to room temperature (+25 °C, +77 °F).
- Troubleshooting
- Safety
Attempt to briefly activate the cleaning device without any compressed air supply to check whether the cleaning device is depressurised. Proceed as follows:1Take protective measures:- The cleaning cutter, lifting device, gas nozzle clamping device, wire cutter and parting-agent injection nozzle could start up. Therefore keep your body, especially your hands, face and hair, any objects and all clothing away from the components referred to above
- Wear ear protection
- Wear protective goggles with side protection
2Ensure that the cleaning device has been disconnected from the compressed air supply
Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J:3Briefly turn the "Cleaning" screw on the cleaning device 90° to the right, then turn it straight back to its original position
- If the cleaning device does not respond to the turning of the screw, the cleaning device is depressurised
- If the cleaning device responds to the turning of the screw, the cleaning device is still connected to a compressed air supply.
If this is the case, you must disconnect the cleaning device from the compressed air supply and check again that the cleaning device is depressurised before starting work
Robacta Reamer V:3Briefly turn the "Lifting device up/down" screw on the cleaning device 90° to the right, then turn it straight back to its original position
- If the cleaning device does not respond to the turning of the screw, the cleaning device is depressurised
- If the cleaning device responds to the turning of the screw, the cleaning device is still connected to a compressed air supply.
If this is the case, you must disconnect the cleaning device from the compressed air supply and check again that the cleaning device is depressurised before starting work
- Troubleshooting
- Troubleshooting
- Troubleshooting
The parting agent does not sprayParting agent container is full
| Cause: | Not enough spray |
| Remedy: | Adjust spray time |
| Cause: | Parting agent hose suction filter in the parting agent container is soiled |
| Remedy: | Clean the suction filter of the parting agent hose with compressed air (for more detailed information, see section Starting up the parting agent nebuliser from page (→)) |
| Cause: | No signal from robot |
| Remedy: | Check robot program |
| Cause: | Parting-agent injection nozzle blocked |
| Remedy: | Clean parting-agent injection nozzle
Contact After-Sales Service (arrange for parting-agent injection nozzle to be replaced) |
| Cause: | Vacuum pump faulty |
| Remedy: | Contact After-Sales Service (arrange for vacuum pump to be replaced) |
| Cause: | Mechanical fault on solenoid valve |
| Remedy: | Contact After-Sales Service (arrange for solenoid valve to be replaced) |
Welding torch is poorly cleaned or damaged| Cause: | Position of the cleaning motor has been set incorrectly |
| Remedy: | Set the position of the cleaning motor correctly - see section Adjusting the lifting device from page (→) |
| Cause: | Gas nozzle clamped in wrong position |
| Remedy: | Adjust the gas nozzle clamping device - see section Adjust gas nozzle clamping device from page (→) |
| Cause: | Cleaning cutter not suited to welding torch shape |
| Remedy: | Fit the correct cleaning cutter |
| Cause: | Cleaning cutter is worn |
| Remedy: | Replace cleaning cutter |
Lifting device is not moving up or down| Cause: | No compressed air supply |
| Remedy: | Establish a compressed air supply |
| Cause: | No signal from robot |
| Remedy: | Check robot program |
| Cause: | Mechanical fault on solenoid valve |
| Remedy: | Contact After-Sales Service (arrange for solenoid valve to be replaced) |
| Cause: | Choke valve not adjustable, or faulty |
| Remedy: | Contact After-Sales Service (arrange for choke valve to be replaced) |
| Cause: | Faulty sealing in lifting cylinder |
| Remedy: | Contact After-Sales Service (arrange for lifting cylinder to be replaced) |
Cleaning motor does not work | Cause: | No compressed air supply |
| Remedy: | Establish a compressed air supply |
| Cause: | No signal from robot |
| Remedy: | Check robot program |
| Cause: | Mechanical fault on cleaning motor |
| Remedy: | Contact After-Sales Service (arrange for cleaning motor to be replaced) |
| Cause: | Mechanical fault on solenoid valve |
| Remedy: | Contact After-Sales Service (arrange for solenoid valve to be replaced) |
Supply voltage | + 24 V DC |
Nominal output | 2.4 W |
Nominal pressure | 6 bar
86.99 psi |
Air consumption | 420 l/min
443.81 qt./min |
Thread identification compressed air connection | G ¼“ |
Harting Han6P (X1) | Input: + 24 V DC/ max. 100 mA
Output: + 24 V DC / max. 30 mA |
Cleaning time | 3.0 - 5.0 s |
Total cycle time | 4.0 - 7.5 s |
Parting agent container capacity | 1 l
0.26 gal. (US) |
Degree of protection | IP 21 |
Marks of conformity | CE, CSA |
Safety symbols | S |
'Performance Level' | c |
Max. noise emission (LWA) | 82 dB (A) |
Dimensions l x w x h | 165 x 245 x 350 mm
6.50 x 9.65 x 13.78 in. |
Weight
(without parting agent and optional wire cutter) | 10 kg
22.05 lb. |
- Technical data
Supply voltage | + 24 V DC |
Nominal output | 2.4 W |
Nominal pressure | 6 bar
86.99 psi |
Air consumption | 420 l/min
443.81 qt./min |
Thread identification compressed air connection | G ¼“ |
Harting Han6P (X1) | Input: + 24 V DC/ max. 100 mA
Output: + 24 V DC / max. 30 mA |
Cleaning time | 3.0 - 5.0 s |
Total cycle time | 4.0 - 7.5 s |
Parting agent container capacity | 1 l
0.26 gal. (US) |
Degree of protection | IP 21 |
Marks of conformity | CE, CSA |
Safety symbols | S |
'Performance Level' | c |
Max. noise emission (LWA) | 82 dB (A) |
Dimensions l x w x h | 165 x 245 x 350 mm
6.50 x 9.65 x 13.78 in. |
Weight
(without parting agent and optional wire cutter) | 10 kg
22.05 lb. |
- Technical data
- Technical data
Supply voltage | + 24 V DC |
Nominal output | 2.4 W |
Nominal pressure | 6 bar
86.99 psi |
Air consumption | 420 l/min
443.81 qt./min |
Thread identification compressed air connection | G ¼“ |
Harting Han6P (X1) | Input: + 24 V DC/ max. 100 mA
Output: + 24 V DC / max. 30 mA |
Cleaning time | 3.0 - 5.0 s |
Total cycle time | 4.0 - 7.5 s |
Parting agent container capacity | 1 l
0.26 gal. (US) |
Degree of protection | IP 21 |
Marks of conformity | CE, CSA |
Safety symbols | S |
'Performance Level' | c |
Max. noise emission (LWA) | 82 dB (A) |
Dimensions l x w x h | 165 x 245 x 350 mm
6.50 x 9.65 x 13.78 in. |
Weight
(without parting agent and optional wire cutter) | 10 kg
22.05 lb. |
- Technical data
- Technical data
Supply voltage | + 24 V DC |
Nominal output | 2.4 W |
Nominal pressure | 6 bar
86.99 psi |
Air consumption | 420 l/min
443.81 qt./min |
Thread identification compressed air connection | G ¼“ |
Harting Han6P (X1) | Input: + 24 V DC/ max. 100 mA
Output: + 24 V DC / max. 30 mA |
Cleaning time | 3.0 - 5.0 s |
Total cycle time | 4.0 - 7.5 s |
Parting agent container capacity | 1 l
0.26 gal. (US) |
Degree of protection | IP 21 |
Marks of conformity | CE, CSA |
Safety symbols | S |
'Performance Level' | c |
Max. noise emission (LWA) | 82 dB (A) |
Dimensions l x w x h | 185 x 245 x 352 mm
7.28 x 9.65 x 13.86 in. |
Weight
(without parting agent, wire cutter and mounting plates for the wire cutter / Robacta Reamer V Easy Han6P J) | 11 kg
24.25 lb. |
- Technical data
- Technical data
Supply voltage | + 24 V DC |
Nominal output | 7.2 W |
Nominal pressure | 6 bar
86.99 psi |
Air consumption | 440 l/min
465 qt./min |
Thread identification compressed air connection | G ¼“ |
Standard I/O (X1) | Input: + 24 V DC/ max. 100 mA
Output: + 24 V DC / max. 30 mA |
Cleaning time | 3.0 - 5.0 s |
Total cycle time | 4.0 - 7.5 s |
Parting agent container capacity | 1 l
0.26 gal. (US) |
Degree of protection | IP 21 |
Marks of conformity | CE, CSA |
Safety symbols | S |
'Performance Level' | c |
Max. noise emission (LWA) | 82 dB (A) |
Dimensions l x w x h | 185 x 250 x 350 mm
7.28 x 9.84 x 13.78 in. |
Weight
(without parting agent and optional wire cutter) | 11.5 kg
25.35 lb. |
- Appendix
- Appendix
- Appendix
- Appendix
- Appendix
- Appendix
