LogoBusmodule RI MOD/i CC-M40 ProfiNet
  • en-US
    • Contact
    • Legal Notice
    • T&Cs
    • Data Protection
    • Cookie Policy
    • 039-17072024
    • General
      • Safety
      • Connections and indicators on RJ 45 module
      • Indicators on Fiber Optic (FO) module
      • Data Transfer Properties
      • Configuration Parameters
    • Configuration of robot interface
      • Dip-switch function
      • Configuration of the process data width
      • Set node address with dip switch
        (example)
      • IP Settings
      • The Website of the welding machine
      • Call up the welding machine SmartManager and log in
    • Input and output signals
      • Data types
      • Availability of Input Signals
      • Input signals (from robot to power source)
      • Value Range for Working Mode
      • Value range Process line selection
      • Value Range for TWIN Mode
      • Value Range for Documentation Mode
      • Value range for Process controlled correction
      • Availability of Output Signals
      • Output Signals (from Power Source to Robot)
      • Assignment of Sensor Statuses 1–4
      • Value range Safety status
      • Value Range for Process Bit
      • Value Range for Function status
    • Retrofit Image Input and Output Signals
      • Input Signals
      • Value range for operating modes
      • Output Signals

    Busmodule RI MOD/i CC-M40 ProfiNet Operating instructions

    Dip switch function
    Configuration of the process data width
    Input Signals (Standard image)
    Output Signals (Standard image)
    Input Signals (Retrofit image)
    Output Signals (Retrofit image)
    Spare Parts

    General

    Safety

    WARNING!

    Incorrect operation and faulty work can cause serious personal injury and material damage.

    All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:

    this document

    the Operating Instructions of the robot interface “RI FB Inside/i”

    all documents relating to system components, especially the safety rules

    1. General

    Safety

    WARNING!

    Incorrect operation and faulty work can cause serious personal injury and material damage.

    All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:

    this document

    the Operating Instructions of the robot interface “RI FB Inside/i”

    all documents relating to system components, especially the safety rules

    1. General

    Connections and indicators on RJ 45 module

    (1)

    TX+

    (2)

    TX-

    (3)

    RX+

    (6)

    RX-

    (4)

    Not normally used; to ensure signal completeness, these pins must be interconnected and, after passing through a filter circuit, must terminate at the ground conductor (PE).

    (5)

    (7)

    (8)

    (9)

    Connection/activity LED, connection 2

    (10)

    MS LED (module status)

    (11)

    RJ-45 Ethernet connection 2

    (12)

    RJ-45 Ethernet connection 1

    (13)

    Connection/activity LED, connection 1

    (14)

    NS LED (network status)

    Network Status LED

    Status

    Meaning

    Off

    Offline; no power supply or no connection with IO Controller

    Lights up green

    Online (RUN); connection with IO Controller established,
    IO Controller in operation

    Flashes green (once)

    Online (STOP); connection with IO Controller established, IO Controller not in operation, IO data defective, IRT synchronization not ready

    Flashes green (permanently)

    In use by engineering tools in order to identify network nodes

    Lights up red

    The module has identified a serious internal fault

    Flashes red (once)

    Station name not set

    Flashes red (twice)

    IP address not set

    Flashes red (three times)

    Configuration error; expected identification does not match the actual identification

    Module Status LED

    Status

    Meaning

    Off

    No supply voltage or
    module in the setup or initialization mode

    Lights up green

    Normal operation

    Flashes green (once)

    Diagnosis process running

    Lights up red

    Emergency situation, serious fault, etc.

    Lights up green and red alternately

    Firmware update. Do not disconnect the module from the power supply during the update—this could result in damage to the module.

    Connection/Activity LED

    Status

    Meaning

    Off

    No connection, no activity

    Lights up green

    Connection established, no activity

    Flickers green

    Connection established, activity present

    1. General

    Indicators on Fiber Optic (FO) module

    (1)

    Network Status LED

    (2)

    Module Status LED

    (3)

    Optical signal from Anybus CompactCom module

    (4)

    Optical signal from Anybus CompactCom module

    (5)

    Connection/activity LED, connection 1

    (6)

    Connection/activity LED, connection 2

    Network Status LED

    Status

    Meaning

    Off

    Offline; no power supply or no connection with IO Controller

    Lights up green

    Online (RUN); connection with IO Controller established,
    IO Controller in operation

    Flashes green (once)

    Online (STOP); connection with IO Controller established, IO Controller not in operation, IO data defective, IRT synchronization not ready

    Flashes green (permanently)

    In use by engineering tools in order to identify network nodes

    Lights up red

    The module has identified a serious internal fault

    Flashes red (once)

    Station name not set

    Flashes red (twice)

    IP address not set

    Flashes red (three times)

    Configuration error; expected identification does not match the actual identification

    Module Status LED

    Status

    Meaning

    Off

    No supply voltage or
    module in the setup or initialization mode

    Lights up green

    Normal operation

    Flashes green (once)

    Diagnosis process running

    Lights up red

    Emergency situation, serious fault, etc.

    Lights up green and red alternately

    Firmware update. Do not disconnect the module from the power supply during the update—this could result in damage to the module.

    Connection/activity LED (5+6)

    Status

    Meaning

    Off

    No connection, no activity

    Lights up green

    Connection established, no activity

    Flickers green

    Connection established, activity present

    1. General

    Data Transfer Properties

    Transfer technology:
    Ethernet

    Medium
    When selecting the cable, plug, and terminating resistors, the Profinet assembly guideline for the planning and installation of Profinet systems must be observed.
    The EMC tests were carried out by the manufacturer with the cable IEC-C5DD4UGG0150A20A20-E.
    The EMC tests were carried out by the manufacturer with a bus cycle time of 32 ms.

    Transmission speed:
    100 Mbit/s, full duplex mode

    Bus connection:
    Ethernet RJ45/SCRJ (fiber optic)

    1. General

    Configuration Parameters

     

    In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.

    Parameter

    Value

    Device ID

    0301hex (769dec) Fronius ProfiNet IO 2-Port

    Vendor ID

    01B0hex (432dec) Fronius International GmbH

    Station type

    fronius-fb-inside-pn-2p

     

    The following parameters provide detailed information about the bus module. The Profibus master can access the data using acyclic read/write services.

    Parameter

    Value

    IM Manufacturer ID

    01B0hex (432dec) Fronius International GmbH

    IM Order ID

    4.044.014

    IM Revision Counter

    0001hex (1dec)

    IM Profile ID

    F600hex (62,976dec) Generic Device

    IM Profile Specific Type

    0004hex (4dec) No profile

    IM Version

    0101hex (257dec)

    IM Supported

    0000hex (0dec) IM0 supported

    Configuration of robot interface

    Dip-switch function

    The dip-switch (1) on the robot interface RI FB Inside/i is used to configure
    • the process data width
    • the node address/IP address

    At the factory all positions of the dip switch are set to OFF (3).
    This corresponds to the binary value 0.

    The position (2) corresponds to the binary value 1.



    1. Configuration of robot interface

    Dip-switch function

    The dip-switch (1) on the robot interface RI FB Inside/i is used to configure
    • the process data width
    • the node address/IP address

    At the factory all positions of the dip switch are set to OFF (3).
    This corresponds to the binary value 0.

    The position (2) corresponds to the binary value 1.



    1. Configuration of robot interface

    Configuration of the process data width

    Dip switch

     

    8

    7

    6

    5

    4

    3

    2

    1

    Configuration

    OFF

    OFF

    -

    -

    -

    -

    -

    -

    Standard image
    320 Bit

    OFF

    ON

    -

    -

    -

    -

    -

    -

    Economy image
    128 Bit

    ON

    OFF

    -

    -

    -

    -

    -

    -

    Retro Fit
    Scope dependent on bus module

    ON

    ON

    -

    -

    -

    -

    -

    -

    Not used

    The process data width defines the scope of the transferred data volume.

    The kind of data volume that can be transferred depends on
    • the robot controls
    • the number of welding machines
    • the type of welding machines
      • "Intelligent Revolution"
      • "Digital Revolution" (Retro Fit)
    1. Configuration of robot interface

    Set node address with dip switch
    (example)

    Dip switch

     

    8

    7

    6

    5

    4

    3

    2

    1

    Node address

    -

    -

    OFF

    OFF

    OFF

    OFF

    OFF

    ON

    1

    -

    -

    OFF

    OFF

    OFF

    OFF

    ON

    OFF

    2

    -

    -

    OFF

    OFF

    OFF

    OFF

    ON

    ON

    3

    -

    -

    ON

    ON

    ON

    ON

    ON

    OFF

    62

    -

    -

    ON

    ON

    ON

    ON

    ON

    ON

    63

    The node address is set with positions 1 to 6 of the dip switch.
    The configuration is carried out in binary format. This results in a configuration range of 1 to 63 in decimal format

    NOTE!

    After every change of the configurations of the dip switch settings, the interface needs to be restarted so that the changes will take effect.


    (Restart = interrupting and restoring the power supply
    or executing the relevant function on the website of the power source)

    1. Configuration of robot interface

    IP Settings

    Node address 0 is set via the DIP switch on delivery. This corresponds to the following IP settings:
    • IP address: 0.0.0.0
    • Subnet mask: 0.0.0.0
    • Default gateway: 0.0.0.0

    In the case of ProfiNet, the assignment of the IP address, the subnet mask, and the default gateway is carried out by the master. A device name is also assigned to the interface by the master.

    1. Configuration of robot interface

    The Website of the welding machine

    The welding machine has its own website, the SmartManager.
    As soon as the welding machine has been integrated into a network, the SmartManager can be opened via the IP address of the welding machine.

    Depending on the system configuration and software upgrades, the SmartManager may contain the following entries:
    • Overview
    • Update
    • Screenshot
    • Save and restore
    • Function packages
    • Job data
    • Overview of characteristics
    • RI FB INSIDE/i
    1. Configuration of robot interface

    Call up the welding machine SmartManager and log in

    1Presettings / System/Information ==> note down IP address of the welding machine
    2Enter the IP address into the search field of the browser
    3Enter username and password

    Factory setting:
    Username = admin
    Password = admin
    4Confirm displayed message

    The welding machine SmartManager is displayed.

    Input and output signals

    Data types

    The following data types are used:
    • UINT16 (Unsigned Integer)
      Whole number in the range from 0 to 65535
    • SINT16 (Signed Integer)
      Whole number in the range from -32768 to 32767
    Conversion examples:
    • for a positive value (SINT16)
      e.g. desired wire speed x factor
      12.3 m/min x 100 = 1230dec = 04CEhex
    • for a negative value (SINT16)
      e.g. arc correction x factor
      -6.4 x 10 = -64dec = FFC0hex
    1. Input and output signals

    Data types

    The following data types are used:
    • UINT16 (Unsigned Integer)
      Whole number in the range from 0 to 65535
    • SINT16 (Signed Integer)
      Whole number in the range from -32768 to 32767
    Conversion examples:
    • for a positive value (SINT16)
      e.g. desired wire speed x factor
      12.3 m/min x 100 = 1230dec = 04CEhex
    • for a negative value (SINT16)
      e.g. arc correction x factor
      -6.4 x 10 = -64dec = FFC0hex
    1. Input and output signals

    Availability of Input Signals

    The input signals listed below are available from firmware V4.1.x for all Inside/i systems.

    1. Input and output signals

    Input signals (from robot to power source)

    Address

    Signal

    Activity /
    data type

    Range

    Factor

    Process image

    Relative

    Absolute

    Standard

    Economy

    WORD

    BYTE

    BIT

    BIT

    0

    0

    0

    0

    Welding Start

    Increasing

     

     

    ü

    ü

    1

    1

    Robot ready

    High

     

     

    2

    2

    Working mode Bit 0

    High

    See table Value Range for Working Mode on page (→)

    3

    3

    Working mode Bit 1

    High

    4

    4

    Working mode Bit 2

    High

    5

    5

    Working mode Bit 3

    High

    6

    6

    Working mode Bit 4

    High

    7

    7

    —

     

     

     

    1

    0

    8

    Gas on

    Increasing

     

     

    1

    9

    Wire forward

    Increasing

     

     

    2

    10

    Wire backward

    Increasing

     

     

    3

    11

    Error quit

    Increasing

     

     

    4

    12

    Touch sensing

    High

     

     

    5

    13

    Torch blow out

    Increasing

     

     

    6

    14

    Processline selection Bit 0

    High

    See table Value range Process line selection on page (→)

    7

    15

    Processline selection Bit 1

    High

    1

    2

    0

    16

    Welding simulation

    High

     

     

    ü

    ü

    1

     

    17

     

    Welding process
    MIG/MAG: 1)


    Synchro pulse on

    High

     

     

    Welding process
    WIG: 2)


    TAC on

    High

     

     

    2

    18

    Welding process
    WIG: 2)


    Cap shaping

    High

     

     

    3

    19

    —

     

     

     

    4

    20

    —

     

     

     

    5

    21

    Booster manual

    High

     

     

    6

    22

    Wire brake on

    High

     

     

    7

    23

    Torchbody Xchange

    High

     

     

    3

    0

    24

    —

     

     

     

    1

    25

    Teach mode

    High

     

     

    2

    26

    —

     

     

     

    3

    27

    —

     

     

     

    4

    28

    —

     

     

     

    5

    29

    Wire sense start

    Increasing

     

     

    6

    30

    Wire sense break

    Increasing

     

     

    7

    31

    —

     

     

     

    2

    4

    0

    32

    TWIN mode Bit 0

    High

    See table Value Range for TWIN Mode on page (→)

    ü

    ü

    1

    33

    TWIN mode Bit 1

    High

    2

    34

    —

     

     

     

    3

    35

    —

     

     

     

    4

    36

    —

     

     

     

    5

    37

    Documentation mode

    High

    See table Value Range for Documentation Mode on page (→)

    6

    38

    —

     

     

     

    7

    39

    —

     

     

     

    5

    0

    40

    —

     

     

     

    1

    41

    —

     

     

     

    2

    42

    —

     

     

     

    3

    43

    —

     

     

     

    4

    44

    —

     

     

     

    5

    45

    —

     

     

     

    6

    46

    —

     

     

     

    7

    47

    Disable process controlled correction

    High

    3

    6

    0

    48

    —

     

     

     

    ü

    ü

    1

    49

    —

     

     

     

    2

    50

    —

     

     

     

    3

    51

    —

     

     

     

    4

    52

    —

     

     

     

    5

    53

    —

     

     

     

    6

    54

    —

     

     

     

    7

    55

    —

     

     

     

    7

    0

    56

    ExtInput1 => OPT_Output 1

    High

     

     

    1

    57

    ExtInput2 => OPT_Output 2

    High

     

     

    2

    58

    ExtInput3 => OPT_Output 3

    High

     

     

    3

    59

    ExtInput4 => OPT_Output 4

    High

     

     

    4

    60

    ExtInput5 => OPT_Output 5

    High

     

     

    5

    61

    ExtInput6 => OPT_Output 6

    High

     

     

    6

    62

    ExtInput7 => OPT_Output 7

    High

     

     

    7

    63

    ExtInput8 => OPT_Output 8

    High

     

     

    4

    8-9

    0–7

    64–79

    Welding characteristic- / Job number

    UINT16

    0 to 1000

    1

    ü

    ü

    5

    10- 11

    0-7

    80-95

    Welding process
    MIG/MAG: 1)
    Constant Wire:


    Wire feed speed command value

    SINT16

    -327,68 to 327,67
    [m/min]

    100

    ü

    ü

    Welding process
    WIG: 2)


    Main- / Hotwire current command value

    UINT16

    0 to 6553,5
    [A]

    10

    For job-mode:

    Power correction

    SINT16

    -20,00 to 20,00
    [%]

    100

    6

    12- 13

    0-7

    96-111

    Welding process
    MIG/MAG: 1)


    Arclength correction

    SINT16

    -10,0 to 10,0
    [Schritte]

    10

    ü

    ü

    Welding process
    MIG/MAG Standard-Manuel:


    Welding voltage

    UINT16

    0,0 to 6553,5
    [V]

    10

    Welding process
    WIG: 2)


    Wire feed speed command value

    SINT16

    -327,68 to 327,67
    [m/min]

    100

    For job-mode:

    Arclength correction

    SINT16

    -10,0 to 10,0
    [Schritte]

    10

    Welding process
    Constant Wire:


    Hotwire current

    UINT16

    0,0 to 6553,5
    [A]

    10

    7

    14- 15

    0-7

    112-127

    Welding process
    MIG/MAG: 1)


    Pulse-/dynamic correction

    SINT16

    -10,0 to 10,0
    [steps]

    10

    ü

    ü

    Welding process
    MIG/MAG Standard-Manuel:


    Dynamic

    UINT16

    0,0 to 10,0
    [steps]

    10

    Welding process
    WIG: 2)


    Wire correction

    SINT16

    -10,0 to 10,0
    [steps]

    10

    8

    16- 17

    0-7

    128-143

    Welding process
    MIG/MAG: 1)


    Wire retract correction

    UINT16

    0,0 to 10,0
    [steps]

    10

     

    ü

     

    Welding process
    WIG: 2)


    Wire retract end

    UINT16

    OFF, 1 to 50
    [mm]

    1

     

    9

    18- 19

    0-7

    144-159

    Welding speed

    UINT16

    0,0 to 1000,0
    [cm/min]

    10

    ü

      

    10

    20- 21

    0-7

    160-175

    Process controlled correction

    See table Value range for Process controlled correction on page (→)

    ü

      

      

      

    11

    22- 23

    0-7

    176-191

    Welding process
    WIG: 2)


    Wire positioning start

     

     

     

    ü

      

    12

    24- 25

    0-7

    192-207

    —

     

     

     

    ü

      

    13

    26- 27

    0-7

    208-223

    —

     

     

     

    ü

      

    14

    28- 29

    0-7

    224-239

    —

     

     

     

    ü

      

    15

    30- 31

    0-7

    240-255

    Wire forward / backward length

    UINT16

    OFF / 1 to 65535
    [mm]

    1

    ü

      

    16

    32- 33

    0-7

    256-271

    Wire sense edge detection

    UINT16

    OFF / 0,5 to 20,0
    [mm]

    10

    ü

      

    17

    34- 35

    0-7

    272-287

    —

     

     

     

    ü

      

    18

    36- 37

    0-7

    288-303

    —

     

     

     

    ü

      

    19

    38- 39

    0-7

    304-319

    Seam number

    UINT16

    0 to 65535

    1

    ü

      

    1)
    MIG/MAG Puls-Synergic, MIG/MAG Standard-Synergic, MIG/MAG Standard-Manuel, MIG/MAG PMC, MIG/MAG, LSC
    2)
    WIG coldwire, WIG hotwire
    1. Input and output signals

    Value Range for Working Mode

    Bit 4

    Bit 3

    Bit 2

    Bit 1

    Bit 0

    Description

    0

    0

    0

    0

    0

    Internal parameter selection

    0

    0

    0

    0

    1

    Special 2-step mode characteristics

    0

    0

    0

    1

    0

    Job mode

    0

    1

    0

    0

    0

    2-step mode characteristics

    0

    1

    0

    0

    1

    2-step MIG/MAG standard manual

    1

    0

    0

    0

    0

    Idle Mode

    1

    0

    0

    0

    1

    Stop coolant pump

    1

    1

    0

    0

    1

    R/L-Measurement

    Value range for operating mode
    1. Input and output signals

    Value range Process line selection

    Bit 1

    Bit 0

    Description

    0

    0

    Process line 1 (default)

    0

    1

    Process line 2

    1

    0

    Process line 3

    1

    1

    Reserved

    Value range for process line selection
    1. Input and output signals

    Value Range for TWIN Mode

    Bit 1

    Bit 0

    Description

    0

    0

    TWIN Single mode

    0

    1

    TWIN Lead mode

    1

    0

    TWIN Trail mode

    1

    1

    Reserved

    Value range for TWIN mode
    1. Input and output signals

    Value Range for Documentation Mode

    Bit 0

    Description

    0

    Seam number of welding machine (internal)

    1

    Seam number of robot (Word 19)

    Value range for documentation mode
    1. Input and output signals

    Value range for Process controlled correction

    Process

    Signal

    Activity /
    data type

    Value range
    configuration range

    Unit

    Factor

    PMC

    Arc length stabilizer

    SINT16

    -327.8 to +327.7
    0.0 to +5.0

    Volts

    10

    Value range for process-dependent correction
    1. Input and output signals

    Availability of Output Signals

    The output signals listed below are available from firmware V4.1.x for all Inside/i systems.

    1. Input and output signals

    Output Signals (from Power Source to Robot)

    Address

    Signal

    Activity /
    data type

    Range

    Factor

    Process image

    relative

    absolute

    Standard

    Economy

    WORD

    BYTE

    BIT

    BIT

    0

    0

    0

    0

    Heartbeat Powersource

    High/Low

    1 Hz

     

    ü

    ü

    1

    1

    Power source ready

    High

     

     

    2

    2

    Warning

    High

     

     

    3

    3

    Process active

    High

     

     

    4

    4

    Current flow

    High

     

     

    5

    5

    Arc stable- / touch signal

    High

     

     

    6

    6

    Main current signal

    High

     

     

    7

    7

    Touch signal

    High

     

     

    1

    0

    8

    Collisionbox active

    High

    0 = collision or cable break

     

    1

    9

    Robot Motion Release

    High

     

     

    2

    10

    Wire stick workpiece

    High

     

     

    3

    11

    —

     

     

     

    4

    12

    Short circuit contact tip

    High

     

     

    5

    13

    Parameter selection internally

    High

     

     

    6

    14

    Characteristic number valid

    High

     

     

    7

    15

    Torch body gripped

    High

     

     

    1

    2

    0

    16

    Command value out of range

    High

     

     

    ü

    ü

    1

    17

    Correction out of range

    High

     

     

    2

    18

    —

     

     

     

    3

    19

    Limitsignal

    High

     

     

    4

    20

    —

     

     

     

    5

    21

    —

     

     

     

    6

    22

    Main supply status

    Low

     

     

    7

    23

    —

     

     

     

    3

    0

    24

    Sensor status 1

    High

    See table Assignment of Sensor Statuses 1–4 on page (→)

    1

    25

    Sensor status 2

    High

    2

    26

    Sensor status 3

    High

    3

    27

    Sensor status 4

    High

    4

    28

    —

     

     

     

    5

    29

    —

     

     

     

    6

    30

    —

     

     

     

    7

    31

    —

     

     

     

    2

    4

    0

    32

    —

     

     

     

    ü

    ü

    1

    33

    —

     

     

     

    2

    34

    —

     

     

     

    3

    35

    Safety status Bit 0

    High

    See table Value range Safety status on page (→)

    4

    36

    Safety status Bit 1

    High

    5

    37

    —

     

     

     

    6

    38

    Notification

    High

     

     

    7

    39

    System not ready

    High

     

     

    5

    0

    40

    —

     

     

     

    1

    41

    —

     

     

     

    2

    42

    —

     

     

     

    3

    43

    —

     

     

     

    4

    44

    —

     

     

     

    5

    45

    —

     

     

     

    6

    46

    —

     

     

     

    7

    47

    —

     

     

     

    3

    6

    0

    48

    Process Bit 0

    High

    See table Value Range for Process Bit on page (→)

    ü

    ü

    1

    49

    Process Bit 1

    High

    2

    50

    Process Bit 2

    High

    3

    51

    Process Bit 3

    High

    4

    52

    Process Bit 4

    High

    5

    53

    —

     

     

     

    6

    54

    Touch signal gas nozzle

    High

     

     

    7

    55

    TWIN synchronization active

    High

     

     

    7

    0

    56

    ExtOutput1 <= OPT_Input1

    High

     

     

    1

    57

    ExtOutput2 <= OPT_Input2

    High

     

     

    2

    58

    ExtOutput3 <= OPT_Input3

    High

     

     

    3

    59

    ExtOutput4 <= OPT_Input4

    High

     

     

    4

    60

    ExtOutput5 <= OPT_Input5

    High

     

     

    5

    61

    ExtOutput6 <= OPT_Input6

    High

     

     

    6

    62

    ExtOutput7 <= OPT_Input7

    High

     

     

    7

    63

    ExtOutput8 <= OPT_Input8

    High

     

     

    4

    8-9

    0-7

    64-79

    Welding voltage

    UINT16

    0.0 to 655.35 [V]

    100

    ü

    ü

    5

    10- 11

    0-7

    80-95

    Welding current

    UINT16

    0.0 to 6553.5 [A]

    10

    ü

    ü

    6

    12- 13

    0-7

    96-111

    Wire feed speed

    SINT16

    -327.68 to 327.67 [m/min]

    100

    ü

    ü

    7

    14- 15

    0-7

    112-127

    Actual real value for seam tracking

    UINT16

    0 to 6.5535

    10000

    ü

    ü

    8

    16- 17

    0-7

    128-143

    Error number

    UINT16

    0 to 65535

    1

    ü

      

    9

    18- 19

    0-7

    144-159

    Warning number

    UINT16

    0 to 65535

    1

    ü

      

    10

    20- 21

    0-7

    160-175

    Motor current M1

    SINT16

    -327.68 to 327.67 [A]

    100

    ü

      

    11

    22- 23

    0-7

    176-191

    Motor current M2

    SINT16

    -327.68 to 327.67 [A]

    100

    ü

      

    12

    24- 25

    0-7

    192-207

    Motor current M3

    SINT16

    -327.68 to 327.67 [A]

    100

    ü

      

    13

    26- 27

    0-7

    208-223

    —

     

     

     

    ü

      

    14

    28- 29

    0-7

    224-239

    —

     

     

     

    ü

      

    15

    30- 31

    0-7

    240-255

    —

     

     

     

    ü

      

    16

    32- 33

    0-7

    256-271

    Wire position

    SINT16

    -327.68 to 327.67 [mm]

    100

    ü

      

    17

    34- 35

    0-7

    272-287

    —

     

     

     

    ü

      

    18

    36- 37

    0-7

    288-303

    —

     

     

     

    ü

      

    19

    38- 39

    0-7

    304-319

    —

     

     

     

    ü

      

    1. Input and output signals

    Assignment of Sensor Statuses 1–4

    Signal

    Description

    Sensor status 1

    OPT/i WF R wire end (4,100,869)

    Sensor status 2

    OPT/i WF R wire drum (4,100,879)

    Sensor status 3

    OPT/i WF R ring sensor (4,100,878)

    Sensor status 4

    Wire buffer set CMT TPS/i (4,001,763)

    Assignment of sensor statuses
    1. Input and output signals

    Value range Safety status

    Bit 1

    Bit 0

    Description

    0

    0

    Reserve

    0

    1

    Hold

    1

    0

    Stop

    1

    1

    Not installed / active

    Value range Safety status
    1. Input and output signals

    Value Range for Process Bit

    Bit 4

    Bit 3

    Bit 2

    Bit 1

    Bit 0

    Description

    0

    0

    0

    0

    0

    No internal parameter selection or process

    0

    0

    0

    0

    1

    MIG/MAG pulse synergic

    0

    0

    0

    1

    0

    MIG/MAG standard synergic

    0

    0

    0

    1

    1

    MIG/MAG PMC

    0

    0

    1

    0

    0

    MIG/MAG LSC

    0

    0

    1

    0

    1

    MIG/MAG standard manual

    0

    0

    1

    1

    0

    Electrode

    0

    0

    1

    1

    1

    TIG

    0

    1

    0

    0

    0

    CMT

    0

    1

    0

    0

    1

    ConstantWire

    0

    1

    0

    1

    0

    ColdWire

    0

    1

    0

    1

    1

    DynamicWire

    Value Range for Process Bit
    1. Input and output signals

    Value Range for Function status

    Bit 1

    Bit 0

    Description

    0

    0

    Inactive

    0

    1

    Idle

    1

    0

    Finished

    1

    1

    Error

    Value range for function status

    Retrofit Image Input and Output Signals

    Input Signals

    The signals listed below are available from firmware V1.6.0 for all Inside/i systems.

    Serial no.

    Signal designation

    Range

    Action

    E01

    Welding on

     

    High

    E02

    Robot ready

     

    High

    E03

    Operating mode bit 0

    See table Value range for operating modes on page (→)

    High

    E04

    Operating mode bit 1

    High

    E05

    Operating mode bit 2

    High

    E06

    —

     

     

    E07

    —

     

     

    E08

    —

     

     

    E09

    Gas test

     

    High

    E10

    Wire forward

     

    High

    E11

    Wire backward

     

    High

    E12

    Error quit

     

    High

    E13

    Position search

     

    High

    E14

    Purge welding torch

     

    High

    E15

    —

     

     

    E16

    —

     

     

    E17 - E24

    Job number

    0 to 99

     

    E25 - E31

    Program number

    1 to 127

     

    E32

    Welding simulation

     

    High

     

     

     

     

    Only in Job mode (E17 - E32):

    E17 - E31

    Job number

    0 to 999

     

    E32

    Welding simulation

     

    High

     

     

     

     

    E33 - E40

    Output set value - Low byte

    0 to 65535
    (0 to 100%)

     

    E41 - E48

    Output set value - High byte

    E49 - E56

    Arc length correction, set value
    Low byte

    0 to 65535
    (-30 to +30%)

     

    E57–E64

    Arc length correction, set value
    High byte

    E65 - E72

    Pulse or dynamic correction

    0 to 255
    (-5 to +5%)

     

    E73–E80

    —

     

     

    E81 - E88

    —

     

     

    E89 - E96

    —

     

     

    E97 - E104

    Welding speed - Low byte

    0 to 65535
    (0 to 6553.5 cm/min)

    E105 - E112

    Welding speed - High byte

    E113

    SynchroPulse on

     

    High

    E114

    —

     

     

    E115

    —

     

     

    E116

    —

     

     

    E117

    Output full range (0 to 30 m)

     

    High

    E118

    —

     

     

    E119

    —

     

     

    E120

    —

     

     

    E121 - E128

    —

     

     

    E129 - E296

    —

     

     

    1. Retrofit Image Input and Output Signals

    Input Signals

    The signals listed below are available from firmware V1.6.0 for all Inside/i systems.

    Serial no.

    Signal designation

    Range

    Action

    E01

    Welding on

     

    High

    E02

    Robot ready

     

    High

    E03

    Operating mode bit 0

    See table Value range for operating modes on page (→)

    High

    E04

    Operating mode bit 1

    High

    E05

    Operating mode bit 2

    High

    E06

    —

     

     

    E07

    —

     

     

    E08

    —

     

     

    E09

    Gas test

     

    High

    E10

    Wire forward

     

    High

    E11

    Wire backward

     

    High

    E12

    Error quit

     

    High

    E13

    Position search

     

    High

    E14

    Purge welding torch

     

    High

    E15

    —

     

     

    E16

    —

     

     

    E17 - E24

    Job number

    0 to 99

     

    E25 - E31

    Program number

    1 to 127

     

    E32

    Welding simulation

     

    High

     

     

     

     

    Only in Job mode (E17 - E32):

    E17 - E31

    Job number

    0 to 999

     

    E32

    Welding simulation

     

    High

     

     

     

     

    E33 - E40

    Output set value - Low byte

    0 to 65535
    (0 to 100%)

     

    E41 - E48

    Output set value - High byte

    E49 - E56

    Arc length correction, set value
    Low byte

    0 to 65535
    (-30 to +30%)

     

    E57–E64

    Arc length correction, set value
    High byte

    E65 - E72

    Pulse or dynamic correction

    0 to 255
    (-5 to +5%)

     

    E73–E80

    —

     

     

    E81 - E88

    —

     

     

    E89 - E96

    —

     

     

    E97 - E104

    Welding speed - Low byte

    0 to 65535
    (0 to 6553.5 cm/min)

    E105 - E112

    Welding speed - High byte

    E113

    SynchroPulse on

     

    High

    E114

    —

     

     

    E115

    —

     

     

    E116

    —

     

     

    E117

    Output full range (0 to 30 m)

     

    High

    E118

    —

     

     

    E119

    —

     

     

    E120

    —

     

     

    E121 - E128

    —

     

     

    E129 - E296

    —

     

     

    1. Retrofit Image Input and Output Signals

    Value range for operating modes

    Bit 2

    Bit 1

    Bit 0

    Description

    0

    0

    0

    MIG/MAG Synergic welding

    0

    0

    1

    MIG/MAG Synergic welding

    0

    1

    0

    Job mode

    0

    1

    1

    Internal parameter selection

    1. Retrofit Image Input and Output Signals

    Output Signals

    The signals listed below are available from firmware V1.6.0 for all Inside/i systems.

    Seq. no

    Signal designation

    Range

    Action

    A01

    Arc stable

     

    High

    A02

    Limit signal

     

    High

    A03

    Process active

     

    High

    A04

    Main current signal

     

    High

    A05

    Welding torch collision protection

     

    High

    A06

    Power source ready

     

    High

    A07

    Communication ready

     

    High

    A08

    Life Cycle Toggle Bit (250ms)

     

    High

    A09 - A16

    —

     

     

    A17 - A24

    —

     

     

    A25

    —

     

     

    A26

    —

     

     

    A27

    —

     

     

    A28

    Wire present

     

     

    A29

    Short circuit time exceeded

     

    High

    A30

    —

     

     

    A31

    —

     

     

    A32

    Power out of range

     

    High

    A33 - A40

    Welding voltage actual value - Low byte

    0 to 65535
    (0 to 100 V)

     

    A41 - A48

    Welding voltage actual value - High byte

    A49 - A56

    Welding current actual value - Low byte

    0 to 65535
    (0 to 1000 A)

     

    A57 - A64

    Welding current actual value - High byte

    A65 - A72

    Motor current

    0 to 255
    (0 to 5 A)

     

    A73 - A80

    —

     

     

    A81 - A88

    —

     

     

    A89 - A96

    —

     

     

    A97 - A104

    Wire speed - Low byte

    0 to vDmax

     

    A105 - A112

    Wire speed - High byte

     

    A113 - A120

    —

     

     

    A121 - A128

    —

     

     

    A129 - A296

    —