Busmodule RI MOD/i CC-M40 ProfiNet Operating instructions

Dip switch function

Configuration of the process data width

Input Signals (Standard image)

Output Signals (Standard image)

Input Signals (Retrofit image)

Output Signals (Retrofit image)

Spare Parts

WARNING!

Incorrect operation and faulty work can cause serious personal injury and material damage.

All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:

this document

the Operating Instructions of the robot interface “RI FB Inside/i”

all documents relating to system components, especially the safety rules

WARNING!

Incorrect operation and faulty work can cause serious personal injury and material damage.

All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:

this document

the Operating Instructions of the robot interface “RI FB Inside/i”

all documents relating to system components, especially the safety rules

(1)	TX+
(2)	TX-
(3)	RX+
(6)	RX-
(4)	Not normally used; to ensure signal completeness, these pins must be interconnected and, after passing through a filter circuit, must terminate at the ground conductor (PE).
(5)
(7)
(8)
(9)	Connection/activity LED, connection 2
(10)	MS LED (module status)

(11)	RJ-45 Ethernet connection 2
(12)	RJ-45 Ethernet connection 1
(13)	Connection/activity LED, connection 1
(14)	NS LED (network status)

Network Status LED
Status	Meaning
Off	Offline; no power supply or no connection with IO Controller
Lights up green	Online (RUN); connection with IO Controller established, IO Controller in operation
Flashes green (once)	Online (STOP); connection with IO Controller established, IO Controller not in operation, IO data defective, IRT synchronization not ready
Flashes green (permanently)	In use by engineering tools in order to identify network nodes
Lights up red	The module has identified a serious internal fault
Flashes red (once)	Station name not set
Flashes red (twice)	IP address not set
Flashes red (three times)	Configuration error; expected identification does not match the actual identification

Module Status LED
Status	Meaning
Off	No supply voltage or module in the setup or initialization mode
Lights up green	Normal operation
Flashes green (once)	Diagnosis process running
Lights up red	Emergency situation, serious fault, etc.
Lights up green and red alternately	Firmware update. Do not disconnect the module from the power supply during the update—this could result in damage to the module.

Connection/Activity LED
Status	Meaning
Off	No connection, no activity
Lights up green	Connection established, no activity
Flickers green	Connection established, activity present

(1)	Network Status LED
(2)	Module Status LED
(3)	Optical signal from Anybus CompactCom module
(4)	Optical signal from Anybus CompactCom module
(5)	Connection/activity LED, connection 1
(6)	Connection/activity LED, connection 2

Network Status LED
Status	Meaning
Off	Offline; no power supply or no connection with IO Controller
Lights up green	Online (RUN); connection with IO Controller established, IO Controller in operation
Flashes green (once)	Online (STOP); connection with IO Controller established, IO Controller not in operation, IO data defective, IRT synchronization not ready
Flashes green (permanently)	In use by engineering tools in order to identify network nodes
Lights up red	The module has identified a serious internal fault
Flashes red (once)	Station name not set
Flashes red (twice)	IP address not set
Flashes red (three times)	Configuration error; expected identification does not match the actual identification

Module Status LED
Status	Meaning
Off	No supply voltage or module in the setup or initialization mode
Lights up green	Normal operation
Flashes green (once)	Diagnosis process running
Lights up red	Emergency situation, serious fault, etc.
Lights up green and red alternately	Firmware update. Do not disconnect the module from the power supply during the update—this could result in damage to the module.

Connection/activity LED (5+6)
Status	Meaning
Off	No connection, no activity
Lights up green	Connection established, no activity
Flickers green	Connection established, activity present

Transfer technology:
Ethernet

Medium
When selecting the cable, plug, and terminating resistors, the Profinet assembly guideline for the planning and installation of Profinet systems must be observed.
The EMC tests were carried out by the manufacturer with the cable IEC-C5DD4UGG0150A20A20-E.
The EMC tests were carried out by the manufacturer with a bus cycle time of 32 ms.

Transmission speed:
100 Mbit/s, full duplex mode

Bus connection:
Ethernet RJ45/SCRJ (fiber optic)

	In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.
	Parameter	Value
	Device ID	0301_hex (769_dec) Fronius ProfiNet IO 2-Port
	Vendor ID	01B0_hex (432_dec) Fronius International GmbH
	Station type	fronius-fb-inside-pn-2p

	The following parameters provide detailed information about the bus module. The Profibus master can access the data using acyclic read/write services.
	Parameter	Value
	IM Manufacturer ID	01B0_hex (432_dec) Fronius International GmbH
	IM Order ID	4.044.014
	IM Revision Counter	0001_hex (1_dec)
	IM Profile ID	F600_hex (62,976_dec) Generic Device
	IM Profile Specific Type	0004_hex (4_dec) No profile
	IM Version	0101_hex (257_dec)
	IM Supported	0000_hex (0_dec) IM0 supported

The dip-switch (1) on the robot interface RI FB Inside/i is used to configure

the process data width
the node address/IP address

At the factory all positions of the dip switch are set to OFF (3).
This corresponds to the binary value 0.

The position (2) corresponds to the binary value 1.

The dip-switch (1) on the robot interface RI FB Inside/i is used to configure

the process data width
the node address/IP address

At the factory all positions of the dip switch are set to OFF (3).
This corresponds to the binary value 0.

The position (2) corresponds to the binary value 1.

Dip switch
8	7	6	5	4	3	2	1	Configuration
OFF	OFF	-	-	-	-	-	-	Standard image 320 Bit
OFF	ON	-	-	-	-	-	-	Economy image 128 Bit
ON	OFF	-	-	-	-	-	-	Retro Fit Scope dependent on bus module
ON	ON	-	-	-	-	-	-	Not used

The process data width defines the scope of the transferred data volume.

The kind of data volume that can be transferred depends on

the robot controls
the number of welding machines
the type of welding machines
- "Intelligent Revolution"
- "Digital Revolution" (Retro Fit)

Dip switch
8	7	6	5	4	3	2	1	Node address
-	-	OFF	OFF	OFF	OFF	OFF	ON	1
-	-	OFF	OFF	OFF	OFF	ON	OFF	2
-	-	OFF	OFF	OFF	OFF	ON	ON	3
-	-	ON	ON	ON	ON	ON	OFF	62
-	-	ON	ON	ON	ON	ON	ON	63

The node address is set with positions 1 to 6 of the dip switch.
The configuration is carried out in binary format. This results in a configuration range of 1 to 63 in decimal format

NOTE!

After every change of the configurations of the dip switch settings, the interface needs to be restarted so that the changes will take effect.

(Restart = interrupting and restoring the power supply
or executing the relevant function on the website of the power source)

Node address 0 is set via the DIP switch on delivery. This corresponds to the following IP settings:

IP address: 0.0.0.0
Subnet mask: 0.0.0.0
Default gateway: 0.0.0.0

In the case of ProfiNet, the assignment of the IP address, the subnet mask, and the default gateway is carried out by the master. A device name is also assigned to the interface by the master.

The welding machine has its own website, the SmartManager.
As soon as the welding machine has been integrated into a network, the SmartManager can be opened via the IP address of the welding machine.

Depending on the system configuration and software upgrades, the SmartManager may contain the following entries:

Overview
Update
Screenshot
Save and restore
Function packages
Job data
Overview of characteristics
RI FB INSIDE/i

1Defaults / System / Information ==> Note down the IP address of the welding machine

2Enter the IP address in the browser search field.

3Enter username and password.

Factory setting:
Username = admin
Password = admin (up to firmware version < V4.3.15)

IMPORTANT! From firmware version V4.3.15 and higher, the password for the SmartManager corresponds to the Unique Password.
This Unique Password is a 20-digit number printed on the rating plate of the welding machine.

4Confirm the displayed message.

The unique password does not have to be changed when logging in to the SmartManager for the first time.

The SmartManager of the welding machine is displayed.

The following data types are used:

UINT16 (Unsigned Integer)
Whole number in the range from 0 to 65535
SINT16 (Signed Integer)
Whole number in the range from -32768 to 32767

Conversion examples:

for a positive value (SINT16)
e.g. desired wire speed x factor
12.3 m/min x 100 = 1230_dec = 04CE_hex
for a negative value (SINT16)
e.g. arc correction x factor
-6.4 x 10 = -64_dec = FFC0_hex

The following data types are used:

UINT16 (Unsigned Integer)
Whole number in the range from 0 to 65535
SINT16 (Signed Integer)
Whole number in the range from -32768 to 32767

Conversion examples:

for a positive value (SINT16)
e.g. desired wire speed x factor
12.3 m/min x 100 = 1230_dec = 04CE_hex
for a negative value (SINT16)
e.g. arc correction x factor
-6.4 x 10 = -64_dec = FFC0_hex

The input signals listed below are available from firmware V4.3.x for all Inside/i systems.

Address				Signal	Activity / data type	Range	Factor	Process image
Relative			Absolute					Standard	Economy
WORD	BYTE	BIT	BIT					Standard	Economy
0	0	0	0	Welding Start	Increasing			ü	ü
		1	1	Robot ready	High
		2	2	Working mode Bit 0	High	See table Value Range for Working Mode
		3	3	Working mode Bit 1	High
		4	4	Working mode Bit 2	High
		5	5	Working mode Bit 3	High
		6	6	Working mode Bit 4	High
		7	7	—
	1	0	8	Gas on	Increasing
		1	9	Wire forward	Increasing
		2	10	Wire backward	Increasing
		3	11	Error quit	Increasing
		4	12	Touch sensing	High
		5	13	Torch blow out	Increasing
		6	14	Processline selection Bit 0	High	See table Value range Process line selection
		7	15	Processline selection Bit 1	High	See table Value range Process line selection
1	2	0	16	Welding simulation	High			ü	ü
		1	17	Welding process MIG/MAG: ¹⁾ Synchro pulse on	High
		1	17	Welding process TIG: ²⁾ TAC on	High
		2	18	Welding process TIG: ²⁾ Cap shaping	High
		3	19	—
		4	20	Welding process TIG: ²⁾ Pilot arc on	High
		5	21	Booster manual	High
		6	22	Welding process MIG/MAG: ¹⁾ Constant Wire: Wire brake on	High
		6	22	Welding process TIG: ²⁾ ColdWire disable	High
		7	23	Torchbody xchange	High
	3	0	24	—
		1	25	Teach mode	High
		2	26	—
		3	27	—
		4	28	—
		5	29	WireSense start	Increasing
		6	30	WireSense break	Increasing
		7	31	—
2	4	0	32	Welding process MIG/MAG: ¹⁾ Constant Wire: TWIN mode Bit 0	High	See table Value Range for TWIN Mode		ü	ü
		1	33	Welding process MIG/MAG: ¹⁾ Constant Wire: TWIN mode Bit 1	High	See table Value Range for TWIN Mode
		2	34	—
		3	35	—
		4	36	—
		5	37	Documentation mode	High	See table Value Range for Documentation Mode
		6	38	—
		7	39	—
	5	0	40	—
		1	41	—
		2	42	—
		3	43	—
		4	44	—
		5	45	—
		6	46	—
		7	47	Disable process controlled correction	High
3	6	0	48	—				ü	ü
		1	49	—
		2	50	—
		3	51	—
		4	52	WireSense joint type Bit 0	High	See table Value range for WireSense joint type
		5	53	WireSense joint type Bit 1	High
		6	54	WireSense joint type Bit 2	High
		7	55	WireSense joint type Bit 3	High
	7	0	56	ExtInput1 => OPT_Output 1	High
		1	57	ExtInput2 => OPT_Output 2	High
		2	58	ExtInput3 => OPT_Output 3	High
		3	59	ExtInput4 => OPT_Output 4	High
		4	60	ExtInput5 => OPT_Output 5	High
		5	61	ExtInput6 => OPT_Output 6	High
		6	62	ExtInput7 => OPT_Output 7	High
		7	63	ExtInput8 => OPT_Output 8	High
4	8-9	0- 15	64– 79	Welding characteristic	UINT16	0 to 65535	1	ü	ü
4	8-9	0- 15	64– 79	Job number	UINT16	0 to 1000	1	ü	ü
5	10- 11	0- 15	80- 95	Welding process MIG/MAG: ¹⁾ Constant Wire: Wire feed speed command value	SINT16	-327,68 to 327,67 [m/min]	100	ü	ü
				Welding process TIG: ²⁾ Main-/Hotwire current command value	UINT16	0,0 to 6553,5 [A]	10
				For job-mode Power correction	SINT16	-20,00 to 20,00 [%]	100
6	12- 13	0- 15	96- 111	Welding process MIG/MAG: ¹⁾ Arclength correction	SINT16	-10,0 to 10,0 [steps]	10	ü	ü
				Welding process MIG/MAG Standard-Manuel: Welding voltage	UINT16	0,0 to 6553,5 [V]	10
				Welding process TIG: ²⁾ Wire feed speed command value	SINT16	-327,68 to 327,67 [m/min]	100
				For job-mode Arclength correction	SINT16	-10,0 to 10,0 [steps]	10
				Welding process Constant Wire: Hotwire current	UINT16	0,0 to 6553,5 [A]	10
7	14- 15	0- 15	112- 127	Beim Schweißverfahren MIG/MAG: ¹⁾ Constant Wire: Pulse-/dynamic correction	SINT16	-10,0 to 10,0 [steps]	10	ü	ü
				Welding process MIG/MAG Standard-Manuel: Dynamic	UINT16	0,0 to 10,0 [steps]	10
				Welding process TIG: ²⁾ Wire correction	SINT16	-10,0 to 10,0 [steps]	10
				For job-mode Dynamic correction	SINT16	-10,0 to 10,0 [steps]	10
				Welding process AC Process: AC Balance	SINT16	-10,0 to 10,0 [steps]	10
8	16- 17	0- 15	128- 143	Welding process MIG/MAG: ¹⁾ Wire retract correction	UINT16	0,0 to 10,0 [steps]	10	ü	ü
8	16- 17	0- 15	128- 143	Welding process TIG: ²⁾ Wire retract end	UINT16	OFF (=0) 1 to 50 [mm]	1	ü	ü
9	18- 19	0- 15	144- 159	Welding speed	UINT16	0,0 to 1000,0 [cm/min]	10	ü
10	20- 21	0- 15	160- 175	Process controlled correction		See table Value range for Process controlled correction		ü
11	22- 23	0- 15	176- 191	Welding process TIG: ²⁾ Wire positioning start	UINT16	OFF (=0) 1 to 50 [mm]		ü
12	24- 25	0- 15	192- 207	—				ü
13	26- 27	0- 15	208- 223	—				ü
14	28- 29	0- 15	224- 239	Welding process WIG: ²⁾ Plasma gas command value	UINT16	0,1 to 9,0 [l/min]	10	ü
15	30- 31	0- 15	240- 255	Wire forward / backward length	UINT16	OFF (=0) 1 to 65535 [mm]	1	ü
16	32- 33	0- 15	256- 271	WireSense edge detection	UINT16	OFF (<0,5) 0,5 to 20,0 [mm]	10	ü
17	34- 35	0- 15	272- 287	—				ü
18	36- 37	0- 15	288- 303	—				ü
19	38- 39	0- 15	304- 319	Seam number	UINT16	0 to 65535	1	ü

1)	MIG/MAG Puls-Synergic, MIG/MAG Standard-Synergic, MIG/MAG Standard-Manuel, MIG/MAG PMC, MIG/MAG, LSC
2)	WIG-coldwire, WIG-hotwire

Bit 4	Bit 3	Bit 1	Bit 0	Description
0	0	0	0	Internal parameter selection
0	0	0	1	Special 2-step mode characteristics
0	0	1	0	Job mode
0	1	0	0	2-step mode characteristics
0	1	0	1	2-step MIG/MAG standard manual
1	0	0	0	Idle Mode
1	0	0	1	Stop coolant pump
1	1	0	1	R/L-Measurement

Value range for operating mode

Bit 1	Bit 0	Description
0	0	Process line 1 (default)
0	1	Process line 2
1	0	Process line 3
1	1	Reserved

Value range for process line selection

Bitkombination	WireSense joint type
0000	Lap-Joint / Both edges
0001	Lap-Joint / Rising edge
0010	Lap-Joint / Falling edge
0011	Lap-Joint / 2nd Rising edge
0100	Lap-Joint / 2nd Falling edge
0101	T-Joint / Both edges
0110	Y/V-Joint / Both edges
0111	I-Joint / Both edges
1000	Flanged-Joint / Both edges
1001	Corner-Joint / Both edges
1010	Reserved
1011	Reserved
1100	Reserved
1101	Reserved
1110	Reserved
1111	Reserved

Value range for WireSense joint type

Bit 1	Bit 0	Description
0	0	TWIN Single mode
0	1	TWIN Lead mode
1	0	TWIN Trail mode
1	1	Reserved

Value range for TWIN mode

Bit 0	Description
0	Seam number of welding machine (internal)
1	Seam number of robot (Word 19)

Value range for documentation mode

Process	Signal	Activity / data type	Value range configuration range	Unit	Factor
PMC	Arc length stabilizer	SINT16	-327.8 to +327.7 0.0 to +5.0	Volts	10

Value range for process-dependent correction

The output signals listed below are available from firmware V4.3.x for all Inside/i systems.

Address				Signal	Activity / data type	Range	Factor	Process image
relative			absolute					Standard	Economy
WORD	BYTE	BIT	BIT					Standard	Economy
0	0	0	0	Heartbeat Powersource	High/Low	1 Hz		ü	ü
		1	1	Power source ready	High
		2	2	Warning	High
		3	3	Process active	High
		4	4	Current flow	High
		5	5	Arc stable- / touch signal	High
		6	6	Main current signal	High
		7	7	Touch signal	High
	1	0	8	Collisionbox active	High	0 = collision or cable break
		1	9	Robot Motion Release	High
		2	10	Welding process MIG/MAG: ¹⁾ Constant Wire: Wire stick workpiece	High
		3	11	Welding process TIG: ²⁾ Electrode overload	High
		4	12	Welding process MIG/MAG: ¹⁾ Constant Wire: Short circuit contact tip	High
		5	13	Parameter selection internally	High
		6	14	Characteristic number valid	High
		7	15	Torch body gripped	High
1	2	0	16	Command value out of range	High			ü	ü
		1	17	Correction out of range	High
		2	18	—
		3	19	Limitsignal	High
		4	20	—
		5	21	Standby active	High
		6	22	Main supply status	Low
		7	23	—
	3	0	24	Sensor status 1	High	See table Assignment of Sensor Statuses 1–4
		1	25	Sensor status 2	High
		2	26	Sensor status 3	High
		3	27	Sensor status 4	High
		4	28	—
		5	29	—
		6	30	—
		7	31	—
2	4	0	32	Function status Bit 0	High	See table Value Range for Function status		ü	ü
		1	33	Function status Bit 1	High	See table Value Range for Function status
		2	34	—
		3	35	Safety status Bit 0	High	See table Value range Safety status
		4	36	Safety status Bit 1	High	See table Value range Safety status
		5	37	—
		6	38	Notification	High
		7	39	System not ready	High
	5	0	40	—
		1	41	—
		2	42	Welding process WIG: ²⁾ Pulse current active	High
		3	43	Welding process TIG:²⁾ Pilot arc active	High
		4	44	Process run	High
		5	45	—
		6	46	Active processline Bit 0	High
		7	47	Active processline Bit 1	High
3	6	0	48	Process Bit 0	High	See table Value Range for Process Bit		ü	ü
		1	49	Process Bit 1	High
		2	50	Process Bit 2	High
		3	51	Process Bit 3	High
		4	52	Process Bit 4	High
		5	53	—
		6	54	Welding process MIG/MAG: ¹⁾ Constant Wire: Touch signal gas nozzle	High
		7	55	Welding process MIG/MAG: ¹⁾ Constant Wire: TWIN synchronization active	High
	7	0	56	ExtOutput1 <= OPT_Input1	High
		1	57	ExtOutput2 <= OPT_Input2	High
		2	58	ExtOutput3 <= OPT_Input3	High
		3	59	ExtOutput4 <= OPT_Input4	High
		4	60	ExtOutput5 <= OPT_Input5	High
		5	61	ExtOutput6 <= OPT_Input6	High
		6	62	ExtOutput7 <= OPT_Input7	High
		7	63	ExtOutput8 <= OPT_Input8	High
4	8-9	0- 15	64-79	Welding voltage	UINT16	0,00 to 655,35 [V]	100	ü	ü
5	10- 11	0- 15	80-95	Welding current	UINT16	0,0 to 6553,5 [A]	10	ü	ü
6	12- 13	0- 15	96-111	Wire feed speed	SINT16	-327,68 to 327,67 [m/min]	100	ü	ü
7	14- 15	0- 15	112-127	Welding process MIG/MAG: ¹⁾ Constant Wire: Actual real value for seam tracking	UINT16	0 to 6,5535	10000	ü	ü
8	16- 17	0- 15	128-143	Error number	UINT16	0 to 65535	1	ü
9	18- 19	0- 15	144-159	Warning number	UINT16	0 to 65535	1	ü
10	20- 21	0- 15	160-175	Motor current M1	SINT16	-327,68 to 327,67 [A]	100	ü
11	22- 23	0- 15	176-191	Motor current M2	SINT16	-327,68 to 327,67 [A]	100	ü
12	24- 25	0- 15	192-207	Motor current M3	SINT16	-327,68 to 327,67 [A]	100	ü
13	26- 27	0- 15	208-223	Welding process TIG: ²⁾ Actual real value AVC	UINT16	0,0 to 6553,5 [V]	100	ü
14	28- 29	0- 15	224-239	—				ü
15	30- 31	0- 15	240-255	Resistance	UINT16	0,0 to +400,0 [mOhm]	10	ü
16	32- 33	0- 15	256-271	Wire position	SINT16	-327,68 to 327,67 [mm]	100	ü
17	34- 35	0- 15	272-287	Wire buffer level (only RI FB PRO/i)	SINT16	-100 to 100 [%]	1	ü
18	36- 37	0- 15	288-303	—				ü
19	38- 39	0- 15	304-319	—				ü

1)	MIG/MAG Puls-Synergic, MIG/MAG Standard-Synergic, MIG/MAG Standard-Manuel, MIG/MAG PMC, MIG/MAG, LSC
2)	WIG-cold wire, WIG-hot wire

Signal	Description
Sensor status 1	OPT/i WF R wire end (4,100,869)
Sensor status 2	OPT/i WF R wire drum (4,100,879)
Sensor status 3	OPT/i WF R ring sensor (4,100,878)
Sensor status 4	Wire buffer set CMT TPS/i (4,001,763)

Assignment of sensor statuses

Bit 1	Bit 0	Description
0	0	Reserve
0	1	Hold
1	0	Stop
1	1	Not installed / active

Value range Safety status

Bit 3	Bit 2	Bit 1	Bit 0	Description
0	0	0	0	No internal parameter selection or process
0	0	0	1	MIG/MAG pulse synergic
0	0	1	0	MIG/MAG standard synergic
0	0	1	1	MIG/MAG PMC
0	1	0	0	MIG/MAG LSC
0	1	0	1	MIG/MAG standard manual
0	1	1	0	Electrode
0	1	1	1	TIG
1	0	0	0	CMT
1	0	0	1	ConstantWire
1	0	1	0	ColdWire
1	0	1	1	DynamicWire

Value Range for Process Bit

Bit 1	Bit 0	Description
0	0	Inactive
0	1	Idle
1	0	Finished
1	1	Error

Value range for function status

The signals listed below are available from firmware V1.8.5 for all Inside/i systems.

Serial no.	Signal designation	Range	Action
E01	Welding on		High
E02	Robot ready		High
E03	Operating mode Bit 0	See table Value range for operating modes	High
E04	Operating mode Bit 1		High
E05	Operating mode Bit 2		High
E06	—
E07	—
E08	—
E09	Gas test		High
E10	Wire forward		High
E11	Wire backward		High
E12	Error quit		High
E13	Position search		High
E14	Purge welding torch		High
E15	—
E16	—
E17 - E24	Job number	0 to 99
E25 - E31	Program number	1 to 127
E32	Welding simulation		High

Only in Job mode (E17 - E32)
E17 - E31	Job number	0 to 999
E32	Welding simulation		High

E33 - E40	Output set value - Low byte	0 to 65535 (0 to 100%)
E41 - E48	Output set value - High byte	0 to 65535 (0 to 100%)
E49 - E56	Arc length correction, set value Low byte	0 to 65535 (-30 to +30%)
E57–E64	Arc length correction, set value High byte	0 to 65535 (-30 to +30%)
E65 - E72	Pulse or dynamic correction	0 to 255 (-5 to +5%)
E73–E80	—
E81 - E88	—
E89 - E96	—
E97 - E104	Welding speed - Low byte	0 to 65535 (0 to 6553.5 cm/min)
E105 - E112	Welding speed - High byte	0 to 65535 (0 to 6553.5 cm/min)
E113	SynchroPulse on		High
E114	—
E115	—
E116	—
E117	Output full range (0 to 30m)		High
E118	—
E119	—
E120	—
E121 - E128	—
E129 - E296	—

The signals listed below are available from firmware V1.8.5 for all Inside/i systems.

Serial no.	Signal designation	Range	Action
E01	Welding on		High
E02	Robot ready		High
E03	Operating mode Bit 0	See table Value range for operating modes	High
E04	Operating mode Bit 1		High
E05	Operating mode Bit 2		High
E06	—
E07	—
E08	—
E09	Gas test		High
E10	Wire forward		High
E11	Wire backward		High
E12	Error quit		High
E13	Position search		High
E14	Purge welding torch		High
E15	—
E16	—
E17 - E24	Job number	0 to 99
E25 - E31	Program number	1 to 127
E32	Welding simulation		High

Only in Job mode (E17 - E32)
E17 - E31	Job number	0 to 999
E32	Welding simulation		High

E33 - E40	Output set value - Low byte	0 to 65535 (0 to 100%)
E41 - E48	Output set value - High byte	0 to 65535 (0 to 100%)
E49 - E56	Arc length correction, set value Low byte	0 to 65535 (-30 to +30%)
E57–E64	Arc length correction, set value High byte	0 to 65535 (-30 to +30%)
E65 - E72	Pulse or dynamic correction	0 to 255 (-5 to +5%)
E73–E80	—
E81 - E88	—
E89 - E96	—
E97 - E104	Welding speed - Low byte	0 to 65535 (0 to 6553.5 cm/min)
E105 - E112	Welding speed - High byte	0 to 65535 (0 to 6553.5 cm/min)
E113	SynchroPulse on		High
E114	—
E115	—
E116	—
E117	Output full range (0 to 30m)		High
E118	—
E119	—
E120	—
E121 - E128	—
E129 - E296	—

Bit 1	Bit 0	Description
0	0	MIG/MAG Synergic welding
0	1	MIG/MAG Synergic welding
1	0	Job mode
1	1	Internal parameter selection

The signals listed below are available from firmware V1.8.5 for all Inside/i systems.

Seq. no	Signal designation	Range	Action
A01	Arc stable		High
A02	Limit signal		High
A03	Process active		High
A04	Main current signal		High
A05	Welding torch collision protection		High
A06	Power source ready		High
A07	Communication ready		High
A08	Life Cycle Toggle Bit (250ms)		High
A09 - A16	—
A17 - A24	—
A25	—
A26	—
A27	—
A28	Wire present
A29	Short circuit time exceeded		High
A30	—
A31	—
A32	Power out of range		High
A33 - A40	Welding voltage actual value - Low byte	0 to 65535 (0 to 100V)
A41 - A48	Welding voltage actual value - High byte	0 to 65535 (0 to 100V)
A49 - A56	Welding current actual value - Low byte	0 to 65535 (0 to 1000A)
A57 - A64	Welding current actual value - High byte	0 to 65535 (0 to 1000A)
A65 - A72	Motor current	0 to 255 (0 to 5A)
A73 - A80	—
A81 - A88	—
A89 - A96	—
A97 - A104	Wire speed - Low byte	0 to vDmax
A105 - A112	Wire speed - High byte	0 to vDmax
A113 - A120	—
A121 - A128	—
A129 - A296	—

Busmodule RI MOD/i CC-M40 ProfiNet

General

Safety

WARNING!

Safety

WARNING!

Connections and indicators on RJ 45 module

Indicators on Fiber Optic (FO) module

Data Transfer Properties

Configuration Parameters

Configuration of robot interface

Dip-switch function

Dip-switch function

Configuration of the process data width

Set node address with dip switch(example)

NOTE!

IP Settings

The Website of the welding machine

Call up the welding machine SmartManager and log in

Input and output signals

Data types

Data types

Availability of Input Signals

Input signals (from robot to welding machine)

Value Range for Working Mode

Value range Process line selection

Value range for WireSense joint type

Value Range for TWIN Mode

Value Range for Documentation Mode

Value range for Process controlled correction

Availability of Output Signals

Output signals (from welding machine to robot)

Assignment of Sensor Statuses 1–4

Value range Safety status

Value Range for Process Bit

Value Range for Function status

Retrofit Image Input and Output Signals

Input Signals (from robot to welding machine)

Input Signals (from robot to welding machine)

Value range for operating modes

Output Signals (from welding machine to robot)

Set node address with dip switch
(example)