Incorrect operation and faulty work can cause serious personal injury and material damage.
All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:
this document
the Operating Instructions of the robot interface “RI FB Inside/i”
all documents relating to system components, especially the safety rules
Incorrect operation and faulty work can cause serious personal injury and material damage.
All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:
this document
the Operating Instructions of the robot interface “RI FB Inside/i”
all documents relating to system components, especially the safety rules
(1) | TX+ |
(2) | TX- |
(3) | RX+ |
(6) | RX- |
(4) | Not normally used; to ensure signal completeness, these pins must be interconnected and, after passing through a filter circuit, must terminate at the ground conductor (PE). |
(5) | |
(7) | |
(8) | |
(9) | Connection/activity LED, connection 2 |
(10) | MS LED (module status) |
(11) | RJ-45 Ethernet connection 2 |
(12) | RJ-45 Ethernet connection 1 |
(13) | Connection/activity LED, connection 1 |
(14) | NS LED (network status) |
Network Status LED | |
---|---|
Status | Meaning |
Off | Offline; no power supply or no connection with IO Controller |
Lights up green | Online (RUN); connection with IO Controller established, |
Flashes green (once) | Online (STOP); connection with IO Controller established, IO Controller not in operation, IO data defective, IRT synchronization not ready |
Flashes green (permanently) | In use by engineering tools in order to identify network nodes |
Lights up red | The module has identified a serious internal fault |
Flashes red (once) | Station name not set |
Flashes red (twice) | IP address not set |
Flashes red (three times) | Configuration error; expected identification does not match the actual identification |
Module Status LED | |
---|---|
Status | Meaning |
Off | No supply voltage or |
Lights up green | Normal operation |
Flashes green (once) | Diagnosis process running |
Lights up red | Emergency situation, serious fault, etc. |
Lights up green and red alternately | Firmware update. Do not disconnect the module from the power supply during the update—this could result in damage to the module. |
Connection/Activity LED | |
---|---|
Status | Meaning |
Off | No connection, no activity |
Lights up green | Connection established, no activity |
Flickers green | Connection established, activity present |
(1) | Network Status LED |
(2) | Module Status LED |
(3) | Optical signal from Anybus CompactCom module |
(4) | Optical signal from Anybus CompactCom module |
(5) | Connection/activity LED, connection 1 |
(6) | Connection/activity LED, connection 2 |
Network Status LED | |
---|---|
Status | Meaning |
Off | Offline; no power supply or no connection with IO Controller |
Lights up green | Online (RUN); connection with IO Controller established, |
Flashes green (once) | Online (STOP); connection with IO Controller established, IO Controller not in operation, IO data defective, IRT synchronization not ready |
Flashes green (permanently) | In use by engineering tools in order to identify network nodes |
Lights up red | The module has identified a serious internal fault |
Flashes red (once) | Station name not set |
Flashes red (twice) | IP address not set |
Flashes red (three times) | Configuration error; expected identification does not match the actual identification |
Module Status LED | |
---|---|
Status | Meaning |
Off | No supply voltage or |
Lights up green | Normal operation |
Flashes green (once) | Diagnosis process running |
Lights up red | Emergency situation, serious fault, etc. |
Lights up green and red alternately | Firmware update. Do not disconnect the module from the power supply during the update—this could result in damage to the module. |
Connection/activity LED (5+6) | |
---|---|
Status | Meaning |
Off | No connection, no activity |
Lights up green | Connection established, no activity |
Flickers green | Connection established, activity present |
Transfer technology: |
Medium |
Transmission speed: |
Bus connection: |
| In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot. | |
Parameter | Value | |
Device ID | 0301hex (769dec) Fronius ProfiNet IO 2-Port | |
Vendor ID | 01B0hex (432dec) Fronius International GmbH | |
Station type | fronius-fb-inside-pn-2p |
| The following parameters provide detailed information about the bus module. The Profibus master can access the data using acyclic read/write services. | |
Parameter | Value | |
IM Manufacturer ID | 01B0hex (432dec) Fronius International GmbH | |
IM Order ID | 4.044.014 | |
IM Revision Counter | 0001hex (1dec) | |
IM Profile ID | F600hex (62,976dec) Generic Device | |
IM Profile Specific Type | 0004hex (4dec) No profile | |
IM Version | 0101hex (257dec) | |
IM Supported | 0000hex (0dec) IM0 supported |
At the factory all positions of the dip switch are set to OFF (3).
This corresponds to the binary value 0.
The position (2) corresponds to the binary value 1.
At the factory all positions of the dip switch are set to OFF (3).
This corresponds to the binary value 0.
The position (2) corresponds to the binary value 1.
Dip switch |
| |||||||
---|---|---|---|---|---|---|---|---|
8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | Configuration |
OFF | OFF | - | - | - | - | - | - | Standard image |
OFF | ON | - | - | - | - | - | - | Economy image |
ON | OFF | - | - | - | - | - | - | Retro Fit |
ON | ON | - | - | - | - | - | - | Not used |
The process data width defines the scope of the transferred data volume.
The kind of data volume that can be transferred depends onDip switch |
| |||||||
---|---|---|---|---|---|---|---|---|
8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | Node address |
- | - | OFF | OFF | OFF | OFF | OFF | ON | 1 |
- | - | OFF | OFF | OFF | OFF | ON | OFF | 2 |
- | - | OFF | OFF | OFF | OFF | ON | ON | 3 |
- | - | ON | ON | ON | ON | ON | OFF | 62 |
- | - | ON | ON | ON | ON | ON | ON | 63 |
The node address is set with positions 1 to 6 of the dip switch.
The configuration is carried out in binary format. This results in a configuration range of 1 to 63 in decimal format
After every change of the configurations of the dip switch settings, the interface needs to be restarted so that the changes will take effect.
(Restart = interrupting and restoring the power supply
or executing the relevant function on the website of the power source)
In the case of ProfiNet, the assignment of the IP address, the subnet mask, and the default gateway is carried out by the master. A device name is also assigned to the interface by the master.
The welding machine has its own website, the SmartManager.
As soon as the welding machine has been integrated into a network, the SmartManager can be opened via the IP address of the welding machine.
The welding machine SmartManager is displayed.
The input signals listed below are available from firmware V4.1.x for all Inside/i systems.
Address | Signal | Activity / | Range | Factor | Process image | ||||
---|---|---|---|---|---|---|---|---|---|
Relative | Absolute | Standard | Economy | ||||||
WORD | BYTE | BIT | BIT | ||||||
0 | 0 | 0 | 0 | Welding Start | Increasing |
|
| ü | ü |
1 | 1 | Robot ready | High |
|
| ||||
2 | 2 | Working mode Bit 0 | High | See table Value Range for Working Mode on page (→) | |||||
3 | 3 | Working mode Bit 1 | High | ||||||
4 | 4 | Working mode Bit 2 | High | ||||||
5 | 5 | Working mode Bit 3 | High | ||||||
6 | 6 | Working mode Bit 4 | High | ||||||
7 | 7 | — |
|
|
| ||||
1 | 0 | 8 | Gas on | Increasing |
|
| |||
1 | 9 | Wire forward | Increasing |
|
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2 | 10 | Wire backward | Increasing |
|
| ||||
3 | 11 | Error quit | Increasing |
|
| ||||
4 | 12 | Touch sensing | High |
|
| ||||
5 | 13 | Torch blow out | Increasing |
|
| ||||
6 | 14 | Processline selection Bit 0 | High | See table Value range Process line selection on page (→) | |||||
7 | 15 | Processline selection Bit 1 | High | ||||||
1 | 2 | 0 | 16 | Welding simulation | High |
|
| ü | ü |
1
| 17
| Welding process | High |
|
| ||||
Welding process | High |
|
| ||||||
2 | 18 | Welding process | High |
|
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3 | 19 | — |
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4 | 20 | — |
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5 | 21 | Booster manual | High |
|
| ||||
6 | 22 | Wire brake on | High |
|
| ||||
7 | 23 | Torchbody Xchange | High |
|
| ||||
3 | 0 | 24 | — |
|
|
| |||
1 | 25 | Teach mode | High |
|
| ||||
2 | 26 | — |
|
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| ||||
3 | 27 | — |
|
|
| ||||
4 | 28 | — |
|
|
| ||||
5 | 29 | Wire sense start | Increasing |
|
| ||||
6 | 30 | Wire sense break | Increasing |
|
| ||||
7 | 31 | — |
|
|
| ||||
2 | 4 | 0 | 32 | TWIN mode Bit 0 | High | See table Value Range for TWIN Mode on page (→) | ü | ü | |
1 | 33 | TWIN mode Bit 1 | High | ||||||
2 | 34 | — |
|
|
| ||||
3 | 35 | — |
|
|
| ||||
4 | 36 | — |
|
|
| ||||
5 | 37 | Documentation mode | High | See table Value Range for Documentation Mode on page (→) | |||||
6 | 38 | — |
|
|
| ||||
7 | 39 | — |
|
|
| ||||
5 | 0 | 40 | — |
|
|
| |||
1 | 41 | — |
|
|
| ||||
2 | 42 | — |
|
|
| ||||
3 | 43 | — |
|
|
| ||||
4 | 44 | — |
|
|
| ||||
5 | 45 | — |
|
|
| ||||
6 | 46 | — |
|
|
| ||||
7 | 47 | Disable process controlled correction | High | ||||||
3 | 6 | 0 | 48 | — |
|
|
| ü | ü |
1 | 49 | — |
|
|
| ||||
2 | 50 | — |
|
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| ||||
3 | 51 | — |
|
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| ||||
4 | 52 | — |
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5 | 53 | — |
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| ||||
6 | 54 | — |
|
|
| ||||
7 | 55 | — |
|
|
| ||||
7 | 0 | 56 | ExtInput1 => OPT_Output 1 | High |
|
| |||
1 | 57 | ExtInput2 => OPT_Output 2 | High |
|
| ||||
2 | 58 | ExtInput3 => OPT_Output 3 | High |
|
| ||||
3 | 59 | ExtInput4 => OPT_Output 4 | High |
|
| ||||
4 | 60 | ExtInput5 => OPT_Output 5 | High |
|
| ||||
5 | 61 | ExtInput6 => OPT_Output 6 | High |
|
| ||||
6 | 62 | ExtInput7 => OPT_Output 7 | High |
|
| ||||
7 | 63 | ExtInput8 => OPT_Output 8 | High |
|
| ||||
4 | 8-9 | 0–7 | 64–79 | Welding characteristic- / Job number | UINT16 | 0 to 1000 | 1 | ü | ü |
5 | 10- 11 | 0-7 | 80-95 | Welding process | SINT16 | -327,68 to 327,67 | 100 | ü | ü |
Welding process | UINT16 | 0 to 6553,5 | 10 | ||||||
For job-mode: | SINT16 | -20,00 to 20,00 | 100 | ||||||
6 | 12- 13 | 0-7 | 96-111 | Welding process | SINT16 | -10,0 to 10,0 | 10 | ü | ü |
Welding process | UINT16 | 0,0 to 6553,5 | 10 | ||||||
Welding process | SINT16 | -327,68 to 327,67 | 100 | ||||||
For job-mode: | SINT16 | -10,0 to 10,0 | 10 | ||||||
Welding process | UINT16 | 0,0 to 6553,5 | 10 | ||||||
7 | 14- 15 | 0-7 | 112-127 | Welding process | SINT16 | -10,0 to 10,0 | 10 | ü | ü |
Welding process | UINT16 | 0,0 to 10,0 | 10 | ||||||
Welding process | SINT16 | -10,0 to 10,0 | 10 | ||||||
8 | 16- 17 | 0-7 | 128-143 | Welding process | UINT16 | 0,0 to 10,0 | 10 |
ü |
|
Welding process | UINT16 | OFF, 1 to 50 | 1 |
| |||||
9 | 18- 19 | 0-7 | 144-159 | Welding speed | UINT16 | 0,0 to 1000,0 | 10 | ü |
|
10 | 20- 21 | 0-7 | 160-175 | Process controlled correction | See table Value range for Process controlled correction on page (→) | ü
|
| ||
11 | 22- 23 | 0-7 | 176-191 | Welding process |
|
|
| ü |
|
12 | 24- 25 | 0-7 | 192-207 | — |
|
|
| ü |
|
13 | 26- 27 | 0-7 | 208-223 | — |
|
|
| ü |
|
14 | 28- 29 | 0-7 | 224-239 | — |
|
|
| ü |
|
15 | 30- 31 | 0-7 | 240-255 | Wire forward / backward length | UINT16 | OFF / 1 to 65535 | 1 | ü |
|
16 | 32- 33 | 0-7 | 256-271 | Wire sense edge detection | UINT16 | OFF / 0,5 to 20,0 | 10 | ü |
|
17 | 34- 35 | 0-7 | 272-287 | — |
|
|
| ü |
|
18 | 36- 37 | 0-7 | 288-303 | — |
|
|
| ü |
|
19 | 38- 39 | 0-7 | 304-319 | Seam number | UINT16 | 0 to 65535 | 1 | ü |
|
1) | MIG/MAG Puls-Synergic, MIG/MAG Standard-Synergic, MIG/MAG Standard-Manuel, MIG/MAG PMC, MIG/MAG, LSC |
2) | WIG coldwire, WIG hotwire |
Bit 4 | Bit 3 | Bit 2 | Bit 1 | Bit 0 | Description |
---|---|---|---|---|---|
0 | 0 | 0 | 0 | 0 | Internal parameter selection |
0 | 0 | 0 | 0 | 1 | Special 2-step mode characteristics |
0 | 0 | 0 | 1 | 0 | Job mode |
0 | 1 | 0 | 0 | 0 | 2-step mode characteristics |
0 | 1 | 0 | 0 | 1 | 2-step MIG/MAG standard manual |
1 | 0 | 0 | 0 | 0 | Idle Mode |
1 | 0 | 0 | 0 | 1 | Stop coolant pump |
1 | 1 | 0 | 0 | 1 | R/L-Measurement |
Bit 1 | Bit 0 | Description |
---|---|---|
0 | 0 | Process line 1 (default) |
0 | 1 | Process line 2 |
1 | 0 | Process line 3 |
1 | 1 | Reserved |
Bit 1 | Bit 0 | Description |
---|---|---|
0 | 0 | TWIN Single mode |
0 | 1 | TWIN Lead mode |
1 | 0 | TWIN Trail mode |
1 | 1 | Reserved |
Bit 0 | Description |
---|---|
0 | Seam number of welding machine (internal) |
1 | Seam number of robot (Word 19) |
Process | Signal | Activity / | Value range | Unit | Factor |
---|---|---|---|---|---|
PMC | Arc length stabilizer | SINT16 | -327.8 to +327.7 | Volts | 10 |
The output signals listed below are available from firmware V4.1.x for all Inside/i systems.
Address | Signal | Activity / | Range | Factor | Process image | ||||
---|---|---|---|---|---|---|---|---|---|
relative | absolute | Standard | Economy | ||||||
WORD | BYTE | BIT | BIT | ||||||
0 | 0 | 0 | 0 | Heartbeat Powersource | High/Low | 1 Hz |
| ü | ü |
1 | 1 | Power source ready | High |
|
| ||||
2 | 2 | Warning | High |
|
| ||||
3 | 3 | Process active | High |
|
| ||||
4 | 4 | Current flow | High |
|
| ||||
5 | 5 | Arc stable- / touch signal | High |
|
| ||||
6 | 6 | Main current signal | High |
|
| ||||
7 | 7 | Touch signal | High |
|
| ||||
1 | 0 | 8 | Collisionbox active | High | 0 = collision or cable break |
| |||
1 | 9 | Robot Motion Release | High |
|
| ||||
2 | 10 | Wire stick workpiece | High |
|
| ||||
3 | 11 | — |
|
|
| ||||
4 | 12 | Short circuit contact tip | High |
|
| ||||
5 | 13 | Parameter selection internally | High |
|
| ||||
6 | 14 | Characteristic number valid | High |
|
| ||||
7 | 15 | Torch body gripped | High |
|
| ||||
1 | 2 | 0 | 16 | Command value out of range | High |
|
| ü | ü |
1 | 17 | Correction out of range | High |
|
| ||||
2 | 18 | — |
|
|
| ||||
3 | 19 | Limitsignal | High |
|
| ||||
4 | 20 | — |
|
|
| ||||
5 | 21 | — |
|
|
| ||||
6 | 22 | Main supply status | Low |
|
| ||||
7 | 23 | — |
|
|
| ||||
3 | 0 | 24 | Sensor status 1 | High | See table Assignment of Sensor Statuses 1–4 on page (→) | ||||
1 | 25 | Sensor status 2 | High | ||||||
2 | 26 | Sensor status 3 | High | ||||||
3 | 27 | Sensor status 4 | High | ||||||
4 | 28 | — |
|
|
| ||||
5 | 29 | — |
|
|
| ||||
6 | 30 | — |
|
|
| ||||
7 | 31 | — |
|
|
| ||||
2 | 4 | 0 | 32 | — |
|
|
| ü | ü |
1 | 33 | — |
|
|
| ||||
2 | 34 | — |
|
|
| ||||
3 | 35 | Safety status Bit 0 | High | See table Value range Safety status on page (→) | |||||
4 | 36 | Safety status Bit 1 | High | ||||||
5 | 37 | — |
|
|
| ||||
6 | 38 | Notification | High |
|
| ||||
7 | 39 | System not ready | High |
|
| ||||
5 | 0 | 40 | — |
|
|
| |||
1 | 41 | — |
|
|
| ||||
2 | 42 | — |
|
|
| ||||
3 | 43 | — |
|
|
| ||||
4 | 44 | — |
|
|
| ||||
5 | 45 | — |
|
|
| ||||
6 | 46 | — |
|
|
| ||||
7 | 47 | — |
|
|
| ||||
3 | 6 | 0 | 48 | Process Bit 0 | High | See table Value Range for Process Bit on page (→) | ü | ü | |
1 | 49 | Process Bit 1 | High | ||||||
2 | 50 | Process Bit 2 | High | ||||||
3 | 51 | Process Bit 3 | High | ||||||
4 | 52 | Process Bit 4 | High | ||||||
5 | 53 | — |
|
|
| ||||
6 | 54 | Touch signal gas nozzle | High |
|
| ||||
7 | 55 | TWIN synchronization active | High |
|
| ||||
7 | 0 | 56 | ExtOutput1 <= OPT_Input1 | High |
|
| |||
1 | 57 | ExtOutput2 <= OPT_Input2 | High |
|
| ||||
2 | 58 | ExtOutput3 <= OPT_Input3 | High |
|
| ||||
3 | 59 | ExtOutput4 <= OPT_Input4 | High |
|
| ||||
4 | 60 | ExtOutput5 <= OPT_Input5 | High |
|
| ||||
5 | 61 | ExtOutput6 <= OPT_Input6 | High |
|
| ||||
6 | 62 | ExtOutput7 <= OPT_Input7 | High |
|
| ||||
7 | 63 | ExtOutput8 <= OPT_Input8 | High |
|
| ||||
4 | 8-9 | 0-7 | 64-79 | Welding voltage | UINT16 | 0.0 to 655.35 [V] | 100 | ü | ü |
5 | 10- 11 | 0-7 | 80-95 | Welding current | UINT16 | 0.0 to 6553.5 [A] | 10 | ü | ü |
6 | 12- 13 | 0-7 | 96-111 | Wire feed speed | SINT16 | -327.68 to 327.67 [m/min] | 100 | ü | ü |
7 | 14- 15 | 0-7 | 112-127 | Actual real value for seam tracking | UINT16 | 0 to 6.5535 | 10000 | ü | ü |
8 | 16- 17 | 0-7 | 128-143 | Error number | UINT16 | 0 to 65535 | 1 | ü |
|
9 | 18- 19 | 0-7 | 144-159 | Warning number | UINT16 | 0 to 65535 | 1 | ü |
|
10 | 20- 21 | 0-7 | 160-175 | Motor current M1 | SINT16 | -327.68 to 327.67 [A] | 100 | ü |
|
11 | 22- 23 | 0-7 | 176-191 | Motor current M2 | SINT16 | -327.68 to 327.67 [A] | 100 | ü |
|
12 | 24- 25 | 0-7 | 192-207 | Motor current M3 | SINT16 | -327.68 to 327.67 [A] | 100 | ü |
|
13 | 26- 27 | 0-7 | 208-223 | — |
|
|
| ü |
|
14 | 28- 29 | 0-7 | 224-239 | — |
|
|
| ü |
|
15 | 30- 31 | 0-7 | 240-255 | — |
|
|
| ü |
|
16 | 32- 33 | 0-7 | 256-271 | Wire position | SINT16 | -327.68 to 327.67 [mm] | 100 | ü |
|
17 | 34- 35 | 0-7 | 272-287 | — |
|
|
| ü |
|
18 | 36- 37 | 0-7 | 288-303 | — |
|
|
| ü |
|
19 | 38- 39 | 0-7 | 304-319 | — |
|
|
| ü |
|
Signal | Description |
---|---|
Sensor status 1 | OPT/i WF R wire end (4,100,869) |
Sensor status 2 | OPT/i WF R wire drum (4,100,879) |
Sensor status 3 | OPT/i WF R ring sensor (4,100,878) |
Sensor status 4 | Wire buffer set CMT TPS/i (4,001,763) |
Bit 1 | Bit 0 | Description |
---|---|---|
0 | 0 | Reserve |
0 | 1 | Hold |
1 | 0 | Stop |
1 | 1 | Not installed / active |
Bit 4 | Bit 3 | Bit 2 | Bit 1 | Bit 0 | Description |
---|---|---|---|---|---|
0 | 0 | 0 | 0 | 0 | No internal parameter selection or process |
0 | 0 | 0 | 0 | 1 | MIG/MAG pulse synergic |
0 | 0 | 0 | 1 | 0 | MIG/MAG standard synergic |
0 | 0 | 0 | 1 | 1 | MIG/MAG PMC |
0 | 0 | 1 | 0 | 0 | MIG/MAG LSC |
0 | 0 | 1 | 0 | 1 | MIG/MAG standard manual |
0 | 0 | 1 | 1 | 0 | Electrode |
0 | 0 | 1 | 1 | 1 | TIG |
0 | 1 | 0 | 0 | 0 | CMT |
0 | 1 | 0 | 0 | 1 | ConstantWire |
0 | 1 | 0 | 1 | 0 | ColdWire |
0 | 1 | 0 | 1 | 1 | DynamicWire |
Bit 1 | Bit 0 | Description |
---|---|---|
0 | 0 | Inactive |
0 | 1 | Idle |
1 | 0 | Finished |
1 | 1 | Error |
The signals listed below are available from firmware V1.6.0 for all Inside/i systems.
Serial no. | Signal designation | Range | Action |
---|---|---|---|
E01 | Welding on |
| High |
E02 | Robot ready |
| High |
E03 | Operating mode bit 0 | See table Value range for operating modes on page (→) | High |
E04 | Operating mode bit 1 | High | |
E05 | Operating mode bit 2 | High | |
E06 | — |
|
|
E07 | — |
|
|
E08 | — |
|
|
E09 | Gas test |
| High |
E10 | Wire forward |
| High |
E11 | Wire backward |
| High |
E12 | Error quit |
| High |
E13 | Position search |
| High |
E14 | Purge welding torch |
| High |
E15 | — |
|
|
E16 | — |
|
|
E17 - E24 | Job number | 0 to 99 |
|
E25 - E31 | Program number | 1 to 127 |
|
E32 | Welding simulation |
| High |
|
|
|
|
Only in Job mode (E17 - E32): | |||
E17 - E31 | Job number | 0 to 999 |
|
E32 | Welding simulation |
| High |
|
|
|
|
E33 - E40 | Output set value - Low byte | 0 to 65535 |
|
E41 - E48 | Output set value - High byte | ||
E49 - E56 | Arc length correction, set value | 0 to 65535 |
|
E57–E64 | Arc length correction, set value | ||
E65 - E72 | Pulse or dynamic correction | 0 to 255 |
|
E73–E80 | — |
|
|
E81 - E88 | — |
|
|
E89 - E96 | — |
|
|
E97 - E104 | Welding speed - Low byte | 0 to 65535 | |
E105 - E112 | Welding speed - High byte | ||
E113 | SynchroPulse on |
| High |
E114 | — |
|
|
E115 | — |
|
|
E116 | — |
|
|
E117 | Output full range (0 to 30 m) |
| High |
E118 | — |
|
|
E119 | — |
|
|
E120 | — |
|
|
E121 - E128 | — |
|
|
E129 - E296 | — |
|
|
The signals listed below are available from firmware V1.6.0 for all Inside/i systems.
Serial no. | Signal designation | Range | Action |
---|---|---|---|
E01 | Welding on |
| High |
E02 | Robot ready |
| High |
E03 | Operating mode bit 0 | See table Value range for operating modes on page (→) | High |
E04 | Operating mode bit 1 | High | |
E05 | Operating mode bit 2 | High | |
E06 | — |
|
|
E07 | — |
|
|
E08 | — |
|
|
E09 | Gas test |
| High |
E10 | Wire forward |
| High |
E11 | Wire backward |
| High |
E12 | Error quit |
| High |
E13 | Position search |
| High |
E14 | Purge welding torch |
| High |
E15 | — |
|
|
E16 | — |
|
|
E17 - E24 | Job number | 0 to 99 |
|
E25 - E31 | Program number | 1 to 127 |
|
E32 | Welding simulation |
| High |
|
|
|
|
Only in Job mode (E17 - E32): | |||
E17 - E31 | Job number | 0 to 999 |
|
E32 | Welding simulation |
| High |
|
|
|
|
E33 - E40 | Output set value - Low byte | 0 to 65535 |
|
E41 - E48 | Output set value - High byte | ||
E49 - E56 | Arc length correction, set value | 0 to 65535 |
|
E57–E64 | Arc length correction, set value | ||
E65 - E72 | Pulse or dynamic correction | 0 to 255 |
|
E73–E80 | — |
|
|
E81 - E88 | — |
|
|
E89 - E96 | — |
|
|
E97 - E104 | Welding speed - Low byte | 0 to 65535 | |
E105 - E112 | Welding speed - High byte | ||
E113 | SynchroPulse on |
| High |
E114 | — |
|
|
E115 | — |
|
|
E116 | — |
|
|
E117 | Output full range (0 to 30 m) |
| High |
E118 | — |
|
|
E119 | — |
|
|
E120 | — |
|
|
E121 - E128 | — |
|
|
E129 - E296 | — |
|
|
Bit 2 | Bit 1 | Bit 0 | Description |
---|---|---|---|
0 | 0 | 0 | MIG/MAG Synergic welding |
0 | 0 | 1 | MIG/MAG Synergic welding |
0 | 1 | 0 | Job mode |
0 | 1 | 1 | Internal parameter selection |
The signals listed below are available from firmware V1.6.0 for all Inside/i systems.
Seq. no | Signal designation | Range | Action |
---|---|---|---|
A01 | Arc stable |
| High |
A02 | Limit signal |
| High |
A03 | Process active |
| High |
A04 | Main current signal |
| High |
A05 | Welding torch collision protection |
| High |
A06 | Power source ready |
| High |
A07 | Communication ready |
| High |
A08 | Life Cycle Toggle Bit (250ms) |
| High |
A09 - A16 | — |
|
|
A17 - A24 | — |
|
|
A25 | — |
|
|
A26 | — |
|
|
A27 | — |
|
|
A28 | Wire present |
|
|
A29 | Short circuit time exceeded |
| High |
A30 | — |
|
|
A31 | — |
|
|
A32 | Power out of range |
| High |
A33 - A40 | Welding voltage actual value - Low byte | 0 to 65535 |
|
A41 - A48 | Welding voltage actual value - High byte | ||
A49 - A56 | Welding current actual value - Low byte | 0 to 65535 |
|
A57 - A64 | Welding current actual value - High byte | ||
A65 - A72 | Motor current | 0 to 255 |
|
A73 - A80 | — |
|
|
A81 - A88 | — |
|
|
A89 - A96 | — |
|
|
A97 - A104 | Wire speed - Low byte | 0 to vDmax |
|
A105 - A112 | Wire speed - High byte |
| |
A113 - A120 | — |
|
|
A121 - A128 | — |
|
|
A129 - A296 | — |
|
|