LogoBusmodule RI MOD/i CC Ethernet/IP-2P TWIN
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    • 012-03022023
    • General
      • Safety
      • Connections and Displays
      • Data Transfer Properties
      • Configuration Parameters
    • Setting the Bus Module IP Address
      • Setting the Bus Module IP Address
    • Input and output signals
      • Data types
      • Availability of input signals
      • Input signals (from robot to power source)
      • Value Range for Working Mode
      • Value range Process line selection
      • Value range for Operating mode TWIN System
      • Value range for Documentation mode
      • Value range for Process controlled correction
      • Availability of the output signals
      • Output signals (from power source to robot)
      • Assignment of Sensor Statuses 1–4

    Busmodule RI MOD/i CC Ethernet/IP-2P TWIN

    Connections and Displays
    Configuration Parameters
    Setting the Bus Module IP Address
    Input Signals
    Output Signals
    Spare parts

    General

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this equipment and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all the devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    WARNING!

    Danger from unplanned signal transmission.

    This can result in serious personal injury and damage to property.

    Do not transfer safety signals via the interface.

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this equipment and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all the devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    WARNING!

    Danger from unplanned signal transmission.

    This can result in serious personal injury and damage to property.

    Do not transfer safety signals via the interface.

    Connections and Displays

    RJ45 connection

    1

    TX+

    2

    TX-

    3

    RX+

    6

    RX-

    4,5,7,8

    Not normally used; to ensure signal completeness, these pins must be interconnected and, after passing through a filter circuit, must terminate at the ground conductor (PE).

    (1) LED MS - Module status

    Off:
    No supply voltage

    Lights up green:
    Controlled by a master

    Flashes green (once):
    Master not configured or master idle

    Lights up red:
    Major error (exception state, serious fault, ...)

    Flashes red:
    Correctable error

    (2) LED NS - Network status

    Off:
    No supply voltage or no IP address

    Lights up green:
    Online, one or more connections established (CIP category 1 or 3)

    Flashes green:
    Online, no connection established

    Lights up red:
    Double IP address, serious error

    Flashes red:
    Overrun of time for one or more connections (CIP category 1 or 3)

    Data Transfer Properties

    Transfer technology
    Ethernet

    Medium
    When selecting the cables and plugs, the ODVA recommendation for the planning and installation of EtherNet/IP systems must be observed.

    The EMC tests were carried out by the manufacturer with the cable IE-C5ES8VG0030M40M40-F.

    Transmission speed
    10 Mbit/s or 100 Mbit/s

    Bus connection
    RJ-45 Ethernet / M12

    Configuration Parameters

    In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.

    Parameter

    Value

    Description

    Vendor ID

    0534hex (1332dec)

    Fronius International GmbH

    Device Type

    000Chex (12dec)

    Communication adapter

    Product Code

    0380hex (896dec)

    Fronius FB Pro TwinEthernet/IP-2-Port

    Product Name

    Fronius-FB-Pro-Twin-EtherNetIP(TM)

    Image Type

    Instance
    Type

    Instance
    Name

    Instance
    Description

    Instance
    Number

    Size
    [Byte]

    Standard Image

    Producing Instance

    Input Data Standard

    Data from power source to robot

    104

    60

     

    Consuming
    Instance

    Output Data Standard

    Data from robot to power source

    154

    60

    Setting the Bus Module IP Address

    Setting the Bus Module IP Address

    You can set the bus module IP address as follows:
    1. Using the DIP switch in the interface within the range defined by 192.168.0.xx
      (xx = DIP switch setting = 1 to 63)
      • All positions are set to the OFF position at the factory. In this case, the IP address must be set on the website of the power source
    2. On the website of the power source (if all positions of the DIP switch are set to the OFF position)

    The IP address is set using DIP switch positions 1 to 6. The setting is in binary format. This results in a configuration range of 1 to 63 in decimal format.

    Example for setting the IP address of the bus module using the DIP switch in the interface:

    DIP-Switch

     

    8

    7

    6

    5

    4

    3

    2

    1

    IP Adress

    -

    -

    OFF

    OFF

    OFF

    OFF

    OFF

    ON

    1

    -

    -

    OFF

    OFF

    OFF

    OFF

    ON

    OFF

    2

    -

    -

    OFF

    OFF

    OFF

    OFF

    ON

    ON

    3

    -

    -

    ON

    ON

    ON

    ON

    ON

    OFF

    62

    -

    -

    ON

    ON

    ON

    ON

    ON

    ON

    63

    Instructions for setting the IP address on the website of the power source (SmartManager):

    Note down the IP address of the power source used:
    1On the power source control panel, select "Defaults"
    2On the power source control panel, select "System"
    3On the power source control panel, select "Information"
    4Note down the displayed IP address (example: 10.5.72.13)
    Access the website of the power source in the internet browser:
    5Connect the computer to the network of the power source
    6Enter the IP address of the power source in the search bar of the Internet browser and confirm
    7Enter the standard user name (admin) and password (admin)
    • The website of the power source is displayed
    Set the bus module IP address:
    8On the power source website, select the "RI FB PRO/i TWIN" tab
    9Enter the desired IP address for the interface under "Module configuration".
    For example: 192.168.0.12
    10Select "Set configuration"
    11Select "Restart module"
    • The set IP address is applied

    Setting the Bus Module IP Address

    You can set the bus module IP address as follows:
    1. Using the DIP switch in the interface within the range defined by 192.168.0.xx
      (xx = DIP switch setting = 1 to 63)
      • All positions are set to the OFF position at the factory. In this case, the IP address must be set on the website of the power source
    2. On the website of the power source (if all positions of the DIP switch are set to the OFF position)

    The IP address is set using DIP switch positions 1 to 6. The setting is in binary format. This results in a configuration range of 1 to 63 in decimal format.

    Example for setting the IP address of the bus module using the DIP switch in the interface:

    DIP-Switch

     

    8

    7

    6

    5

    4

    3

    2

    1

    IP Adress

    -

    -

    OFF

    OFF

    OFF

    OFF

    OFF

    ON

    1

    -

    -

    OFF

    OFF

    OFF

    OFF

    ON

    OFF

    2

    -

    -

    OFF

    OFF

    OFF

    OFF

    ON

    ON

    3

    -

    -

    ON

    ON

    ON

    ON

    ON

    OFF

    62

    -

    -

    ON

    ON

    ON

    ON

    ON

    ON

    63

    Instructions for setting the IP address on the website of the power source (SmartManager):

    Note down the IP address of the power source used:
    1On the power source control panel, select "Defaults"
    2On the power source control panel, select "System"
    3On the power source control panel, select "Information"
    4Note down the displayed IP address (example: 10.5.72.13)
    Access the website of the power source in the internet browser:
    5Connect the computer to the network of the power source
    6Enter the IP address of the power source in the search bar of the Internet browser and confirm
    7Enter the standard user name (admin) and password (admin)
    • The website of the power source is displayed
    Set the bus module IP address:
    8On the power source website, select the "RI FB PRO/i TWIN" tab
    9Enter the desired IP address for the interface under "Module configuration".
    For example: 192.168.0.12
    10Select "Set configuration"
    11Select "Restart module"
    • The set IP address is applied

    Input and output signals

    Data types

    The following data types are used:
    • UINT16 (Unsigned Integer)
      Whole number in the range from 0 to 65535
    • SINT16 (Signed Integer)
      Whole number in the range from -32768 to 32767
    Conversion examples:
    • for a positive value (SINT16)
      e.g. desired wire speed x factor
      12.3 m/min x 100 = 1230dec = 04CEhex
    • for a negative value (SINT16)
      e.g. arc correction x factor
      -6.4 x 10 = -64dec = FFC0hex

    Data types

    The following data types are used:
    • UINT16 (Unsigned Integer)
      Whole number in the range from 0 to 65535
    • SINT16 (Signed Integer)
      Whole number in the range from -32768 to 32767
    Conversion examples:
    • for a positive value (SINT16)
      e.g. desired wire speed x factor
      12.3 m/min x 100 = 1230dec = 04CEhex
    • for a negative value (SINT16)
      e.g. arc correction x factor
      -6.4 x 10 = -64dec = FFC0hex

    Availability of input signals

    The input signals listed below are available as of firmware V1.8.0 of the RI FB PRO/i TWIN.

    Input signals (from robot to power source)

    Address

    Relative

    Absolute

    WORD

    BYTE

    BIT

    BIT

     

    Signal

    Activity/
    data type

    Range

    Factor

    0

    0

    0

    0

    Welding Start

    Increasing

     

     

    1

    1

    Robot ready

    High

     

     

    2

    2

    Working mode Bit 0

    High

    See following table Value Range for Working Mode on page (→)

    3

    3

    Working mode Bit 1

    High

    4

    4

    Working mode Bit 2

    High

    5

    5

    Working mode Bit 3

    High

    6

    6

    Working mode Bit 4

    High

    7

    7

    —

     

     

     

    1

    0

    8

    Gas on

    Increasing

     

     

    1

    9

    Wire forward

    Increasing

     

     

    2

    10

    Wire backward

    Increasing

     

     

    3

    11

    Error quit

    Increasing

     

     

    4

    12

    Touch sensing

    High

     

     

    5

    13

    Torch blow out

    Increasing

     

     

    6

    14

    Processline selection Bit 0 (only available for single-wire applications)

    High

    See following table Value range Process line selection on page (→)

    7

    15

    Processline selection Bit 1 (only available for single-wire applications)

    High

    1

    2

    0

    16

    Welding Simulation

    High

     

     

    1

    17

    —

     

     

     

    2

    18

    —

     

     

     

    3

    19

    —

     

     

     

    4

    20

    —

     

     

     

    5

    21

    —

     

     

     

    6

    22

    Wire brake on

    High

     

     

    7

    23

    Torchbody Xchange

    High

     

     

    3

    0

    24

    —

     

     

     

    1

    25

    Teach mode

    High

     

     

    2

    26

    —

     

     

     

    3

    27

    —

     

     

     

    4

    28

    —

     

     

     

    5

    29

    Wire sense start

    Increasing

     

     

    6

    30

    Wire sense break

    Increasing

     

     

    7

    31

    —

     

     

     

    2

    4

    0

    32

    Operating mode TWIN System
    Bit 0

    High

    See following table Value range for Operating mode TWIN System on page (→)

    1

    33

    Operating mode TWIN System
    Bit 1

    High

    2

    34

    —

     

     

     

    3

    35

    —

     

     

     

    4

    36

    —

     

     

     

    5

    37

    Documentation mode

    High

    See following table Value range for Documentation mode on page (→)

    6

    38

    —

     

     

     

    7

    39

    —

     

     

     

    5

    0

    40

    —

     

     

     

    1

    41

    —

     

     

     

    2

    42

    —

     

     

     

    3

    43

    —

     

     

     

    4

    44

    —

     

     

     

    5

    45

    —

     

     

     

    6

    46

    —

     

     

     

    7

    47

    Disable process controlled correction, Power source 1

    High

    3

    6

    0

    48

    —

     

     

     

    1

    49

    —

     

     

     

    2

    50

    —

     

     

     

    3

    51

    —

     

     

     

    4

    52

    —

     

     

     

    5

    53

    —

     

     

     

    6

    54

    —

     

     

     

    7

    55

    —

     

     

     

    7

    0

    56

    ExtInput1 => OPT_Output 1

    High

     

     

    1

    57

    ExtInput2 => OPT_Output 2

    High

     

     

    2

    58

    ExtInput3 => OPT_Output 3

    High

     

     

    3

    59

    ExtInput4 => OPT_Output 4

    High

     

     

    4

    60

    ExtInput5 => OPT_Output 5

    High

     

     

    5

    61

    ExtInput6 => OPT_Output 6

    High

     

     

    6

    62

    ExtInput7 => OPT_Output 7

    High

     

     

    7

    63

    ExtInput8 => OPT_Output 8

    High

     

     

    4

    8

    0

    64

    —

     

     

    1

    65

    —

     

     

     

    2

    66

    —

     

     

     

    3

    67

    —

     

     

     

    4

    68

    —

     

     

     

    5

    69

    —

     

     

     

    6

    70

    —

     

     

     

    7

    71

    Disable Process controlled correction, Power source 2

    High

     

     

    9

    0

    72

    Contact tip short circuit detection on

    High

     

    1

    73

    —

     

     

     

    2

    74

    —

     

     

     

    3

    75

    —

     

     

     

    4

    76

    —

     

     

     

    5

    77

    —

     

     

     

    6

    78

    —

     

     

     

    7

    79

    —

     

     

     

    5

    10

    0–7

    80–87

    —

     

     

     

    11

    0–7

    88–95

    —

     

     

     

    6

    12

    0–7

    96–103

    Welding characteristic- / Job number, Power source 1

    UINT16

    0 to 1000

    1

    13

    0–7

    104–111

    7

    14

    0–7

    112–119

    Welding characteristic- / Job number, Power source 2

    UINT16

    0 to 1000

    1

    15

    0–7

    120–127

    8

    16, 17

    0–7

    128–143

    For the welding processes
    MIG/MAG pulse synergic,
    MIG/MAG standard synergic,
    MIG/MAG standard manual,
    MIG/MAG PMC,
    MIG/MAG LSC,
    CMT, ConstantWire:

    Wire feed speed command value, Power source 1

    SINT16

    -327.68 to 327.67
    [m/min]

    100

    For job mode:

    Power correction, Power source 1

    SINT16

    -20.00 to 20.00
    [%]

    100

    9

    18, 19

    0–7

    144–159

    For the welding processes
    MIG/MAG pulse synergic,
    MIG/MAG standard synergic,
    MIG/MAG standard manual,
    MIG/MAG PMC,
    MIG/MAG LSC,
    CMT, ConstantWire:

    Wire feed speed command value, Power source 2

    SINT16

    -327.68 to 327.67
    [m/min]

    100

    For job mode:

    Power correction, Power source 2

    SINT16

    -20.00 to 20.00
    [%]

    100

    10

    20, 21

    0–7

    160–175

    For the welding processes
    MIG/MAG pulse synergic,
    MIG/MAG standard synergic,
    MIG/MAG PMC,
    MIG/MAG LSC,
    CMT:

    Arclength correction, Power source 1

    SINT16

    -10.0 to 10.0
    [steps]

    10

    For the welding process
    MIG/MAG standard manual:

    Welding voltage, Power source 1

    UINT16

    0.0 to 6553.5
    [V]

    10

    For job mode:

    Arclength correction, Power source 1

    SINT16

    -10.0 to 10.0
    [steps]

    10

    For the welding process ConstantWire:

    Hotwire current, Power source 1

    UINT16

    0.0 to 6553.5
    [A]

    10

    11

    22, 23

    0–7

    176–191

    For the welding processes
    MIG/MAG pulse synergic,
    MIG/MAG standard synergic,
    MIG/MAG PMC,
    MIG/MAG LSC,
    CMT:

    Arclength correction, Power source 2

    SINT16

    -10.0 to 10.0
    [steps]

    10

    For the welding process
    MIG/MAG standard manual:

    Welding voltage, Power source 2

    UINT16

    0.0 to 6553.5
    [V]

    10

    For job mode:

    Arclength correction, Power source 2

    SINT16

    -10.0 to 10.0
    [steps]

    10

    For the welding process ConstantWire:

    Hotwire current, Power source 2

    UINT16

    0.0 to 6553.5
    [A]

    10

    12

    24, 25

    0–7

    192–207

    For the welding processes
    MIG/MAG pulse synergic,
    MIG/MAG standard synergic,
    MIG/MAG PMC,
    MIG/MAG LSC,
    CMT:

    Pulse-/dynamic correction, Power source 1

    SINT16

    -10.0 to 10.0
    [steps]

    10

    For the welding process
    MIG/MAG standard manual:

    Dynamic, Power source 1

    UINT16

    0.0 to 10.0
    [steps]

    10

    13

    26, 27

    0–7

    208–223

    For the welding processes
    MIG/MAG pulse synergic,
    MIG/MAG standard synergic,
    MIG/MAG PMC,
    MIG/MAG LSC,
    CMT:

    Pulse-/dynamic correction, Power source 2

    SINT16

    -10.0 to 10.0
    [steps]

    10

    For the welding process
    MIG/MAG standard manual:

    Dynamic, Power source 2

    UINT16

    0.0 to 10.0
    [steps]

    10

    14

    28

    0–7

    224–231

    Wire retract correction, Power source 1

    UINT16

    0.0 to 10.0

    10

    29

    0–7

    232–239

    15

    30

    0–7

    240–247

    Wire retract correction, Power source 2

    UINT16

    0.0 to 10.0

    10

    31

    0–7

    248–255

    16

    32

    0–7

    256–263

    Welding speed

    UINT16

    0.0 to 1000
    [m/min]

    10

    33

    0–7

    264–271

    17

    34

    0–7

    272–279

    Process controlled correction, Power source 1

    SINT16

    See table Value range for Process controlled correction on page (→)

    35

    0–7

    280–287

    18

    36

    0–7

    288–295

    Process controlled correction, Power source 2

    SINT16

    37

    0–7

    296–303

    19

    38

    0–7

    304–311

    Wire forward / backward length

    UINT16

    OFF / 1 to 65535
    [mm]

    1

    39

    0–7

    312–319

    20

    40

    0–7

    320–327

    Wire sense edge detection

    UINT16

    OFF / 0.5 to 20.0
    [mm]

    10

    41

    0–7

    328–335

    21

    42

    0–7

    336–343

    —

     

    43

    0–7

    344–351

    22

    44

    0–7

    352–359

    —

     

     

    45

    0–7

    360–367

    23

    46

    0–7

    368–375

    —

     

     

    47

    0–7

    376–383

    24

    48

    0–7

    384–391

    —

     

     

    49

    0–7

    392–399

    25

    50

    0–7

    400–407

    —

     

     

    51

    0–7

    408–415

    26

    52

    0–7

    416–423

    —

     

     

    53

    0–7

    424–431

    27

    54

    0–7

    432–439

    —

     

     

     

    55

    0–7

    440–447

    28

    56

    0–7

    448–455

    —

     

    57

    0–7

    456–463

    29

    58

    0–7

    464–471

    Seam number

    UINT16

    0 to 65535

    1

    59

    0–7

    472–479

    Value Range for Working Mode

    Bit 4

    Bit 3

    Bit 2

    Bit 1

    Bit 0

    Description

    0

    0

    0

    0

    0

    Internal parameter selection

    0

    0

    0

    0

    1

    Special 2-step mode characteristics

    0

    0

    0

    1

    0

    Job mode

    0

    1

    0

    0

    0

    2-step mode characteristics

    0

    1

    0

    0

    1

    2-step MIG/MAG standard manual

    1

    0

    0

    0

    1

    Stop coolant pump

    Value range for operating mode

    Value range Process line selection

    Bit 1

    Bit 0

    Description

    0

    0

    Process line 1 (default)

    0

    1

    Process line 2

    1

    0

    Process line 3

    1

    1

    Reserved

    Value range for process line selection

    Value range for Operating mode TWIN System

    Bit 1

    Bit 0

    Function power source 1

    Function power source 2

    0

    0

    Single mode

    OFF

    0

    1

    TWIN Lead

    TWIN Trail

    1

    0

    TWIN Trail

    TWIN Lead

    1

    1

    OFF

    Single mode

    Value range for TWIN System Mode

    Value range for Documentation mode

    Bit 0

    Description

    0

    Seam number of power source (internal)

    1

    Seam number of robot (Word 29)

    Value range for documentation mode

    Value range for Process controlled correction

    Process

    Signal

    Activity /
    data type

    Value range
    configuration range

    Unit

    Factor

    PMC

    Arc length stabilizer

    SINT16

    -327.8 to +327.7
    0.0 to +5.0

    Volts

    10

    Value range for process-dependent correction

    Availability of the output signals

    The output signals listed below are available as of firmware V1.8.0 of the RI FB PRO/i TWIN.

    Output signals (from power source to robot)

    Address

    Relative

    Absolute

    WORD

    BYTE

    BIT

    BIT

     

    Signal

    Activity/
    data type

    Range

    Factor

    0

    0

    0

    0

    Heartbeat Powersource

    High/low

    1 Hz

     

    1

    1

    Power source ready

    High

     

     

    2

    2

    Warning

    High

     

     

    3

    3

    Process active

    High

     

     

    4

    4

    Current flow

    High

     

     

    5

    5

    Arc stable- / touch signal

    High

     

     

    6

    6

    Main current signal

    High

     

     

    7

    7

    Touch signal

    High

     

     

    1

    0

    8

    Collisionbox active

    Low

    0 = collision or cable break

     

    1

    9

    Robot Motion Release, Power source 1

    High

     

     

    2

    10

    Wire stick workpiece

    High

     

     

    3

    11

    —

     

     

     

    4

    12

    Short circuit contact tip

    High

     

     

    5

    13

    Parameter selection internally

    High

     

     

    6

    14

    —

     

     

     

    7

    15

    Torch body gripped

    High

     

     

    1

    2

    0

    16

    Command value out of range

    High

     

     

    1

    17

    Correction out of range

    High

     

     

    2

    18

    —

     

     

     

    3

    19

    Limitsignal, Power Source 1

    High

     

     

    4

    20

    —

     

     

     

    5

    21

    —

     

     

     

    6

    22

    Main supply status

    Low

     

     

    7

    23

    —

     

     

     

    3

    0

    24

    Sensor status 1, Power Source 1

    High

    See table Assignment of Sensor Statuses 1–4 on page (→)

    1

    25

    Sensor status 2, Power Source 1

    High

    2

    26

    Sensor status 3, Power Source 1

    High

    3

    27

    Sensor status 4, Power Source 1

    High

    4

    28

    —

     

     

     

    5

    29

    —

     

     

     

    6

    30

    —

     

     

     

    7

    31

    —

     

     

     

    2

    4

    0

    32

    —

     

     

     

    1

    33

    —

     

     

     

    2

    34

    —

     

     

     

    3

    35

    Safety status Bit 0, Power Source 1

    High

     

     

    4

    36

    Safety status Bit 1, Power Source 1

    High

     

     

    5

    37

    —

     

     

     

    6

    38

    Notification

    High

     

     

    7

    39

    System not ready

    High

     

     

    5

    0

    40

    —

     

     

     

    1

    41

    —

     

     

     

    2

    42

    —

     

     

     

    3

    43

    —

     

     

     

    4

    44

    —

     

     

     

    5

    45

    —

     

     

     

    6

    46

    —

     

     

     

    7

    47

    —

     

     

     

    3

    6

    0

    48

    —

     

     

     

    1

    49

    —

     

     

     

    2

    50

    —

     

     

     

    3

    51

    —

     

     

     

    4

    52

    —

     

     

     

    5

    53

    —

     

     

     

    6

    54

    Gas nozzle touched

    High

     

     

    7

    55

    —

     

     

     

    7

    0

    56

    ExtOutput1 <= OPT_Input1

    High

     

     

    1

    57

    ExtOutput2 <= OPT_Input2

    High

     

     

    2

    58

    ExtOutput3 <= OPT_Input3

    High

     

     

    3

    59

    ExtOutput4 <= OPT_Input4

    High

     

     

    4

    60

    ExtOutput5 <= OPT_Input5

    High

     

     

    5

    61

    ExtOutput6 <= OPT_Input6

    High

     

     

    6

    62

    ExtOutput7 <= OPT_Input7

    High

     

     

    7

    63

    ExtOutput8 <= OPT_Input8

    High

     

     

    4

    8

    0

    64

    —

    1

    65

    Robot Motion Release, Power source 2

    High

     

     

    2

    66

    Limitsignal, Power source 2

    High

     

     

    3

    67

    —

     

     

     

    4

    68

    —

     

     

     

    5

    69

    —

     

     

     

    6

    70

    —

     

     

     

    7

    71

    —

     

     

     

    9

    0

    72

    —

     

     

     

    1

    73

    —

     

     

     

    2

    74

    —

     

     

     

    3

    75

    —

     

     

     

    4

    76

    —

     

     

     

    5

    77

    —

     

     

     

    6

    78

    —

     

     

     

    7

    79

    —

     

     

     

    5

    10

    0

    80

    Sensor status 1, Power Source 2

    High

    See table Assignment of Sensor Statuses 1–4 on page (→)

    1

    81

    Sensor status 2, Power Source 2

    High

    2

    82

    Sensor status 3, Power Source 2

    High

    3

    83

    Sensor status 4, Power Source 2

    High

    4

    84

    —

     

     

     

    5

    85

    —

     

     

     

    6

    86

    —

     

     

     

    7

    87

    —

     

     

     

    11

    0

    88

    —

     

     

     

    1

    89

    —

     

     

     

    2

    90

    —

     

     

     

    3

    91

    Safety status Bit 0, Power Source 2

    High

     

     

    4

    92

    Safety status Bit 1, Power Source 2

    High

     

     

    5

    93

    —

     

     

     

    6

    94

    —

     

     

     

    7

    95

    —

     

     

     

    6

    12

    0–7

    96–103

    Welding voltage, Power source 1

    UINT16

    0.0 to 655.35 [V]

    100

    13

    0–7

    104–111

    7

    14

    0–7

    112–119

    Welding voltage, Power source 2

    UINT16

    0.0 to 655.35 [V]

    100

    15

    0–7

    120–127

    8

    16

    0–7

    128–135

    Welding current, Power source 1

    UINT16

    0.0 to 6553.5 [A]

    10

    17

    0–7

    136–143

    9

    18

    0–7

    144–151

    Welding current, Power source 2

    UINT16

    0.0 to 6553.5 [A]

    10

    19

    0–7

    152–159

    10

    20

    0–7

    160–167

    Wire feed speed, Power source 1

    SINT16

    -327.68 to 327.67
    [m/min]

    100

    21

    0–7

    168–175

    11

    22

    0–7

    176–183

    Wire feed speed, Power source 2

    SINT16

    -327.68 to 327.67
    [m/min]

    100

    23

    0–7

    184–191

    12

    24

    0–7

    192–199

    Actual real value for seam tracking

    UINT16

    0 to 6.5535

    10000

    25

    0–7

    200–207

    13

    26

    0–7

    208–215

    Error number, Power source 1

    UINT16

    0 to 65535

    1

    27

    0–7

    216–223

    14

    28

    0–7

    224–231

    Error number, Power source 2

    UINT16

    0 to 65535

    1

    29

    0–7

    232–239

    15

    30

    0–7

    240–247

    Motor current M1, Power source 1

    UINT16

    -327.68 to 327.67 [A]

    100

    31

    0–7

    248–255

    16

    32

    0–7

    256–263

    Motor current M1, Power source 2

    UINT16

    -327.68 to 327.67 [A]

    100

    33

    0–7

    264–271

    17

    34

    0–7

    272–279

    Motor current M2, Power source 1

    UINT16

    -327.68 to 327.67 [A]

    100

    35

    0–7

    280–287

    18

    36

    0–7

    288–295

    Motor current M2, Power source 2

    UINT16

    -327.68 to 327.67 [A]

    100

    37

    0–7

    296–303

    19

    38

    0–7

    304–311

    Motor current M3, Power source 1

    UINT16

    -327.68 to 327.67 [A]

    100

    39

    0–7

    312–319

    20

    40

    0–7

    320–327

    Motor current M3, Power source 2

    UINT16

    -327.68 to 327.67 [A]

    100

    41

    0–7

    328–335

    21

    42

    0–7

    336–343

    Warning,, Power Source 1

    UINT16

    0 to 65535

    1

    43

    0–7

    344–351

    22

    44

    0–7

    352–359

    Warning,, Power source 2

    UINT16

    0 to 65535

    1

    45

    0–7

    360–367

    23

    46

    0–7

    368–375

    Wire position, Power source 1

    UINT16

    -327.68 to 327.67 [mm]

    100

    47

    0–7

    376–383

    24

    48

    0–7

    284–291

    Wire position, Power source 2

    UINT16

    -327.68 to 327.67 [mm]

    100

    49

    0–7

    292–399

    25

    50

    0–7

    400–407

    —

     

     

     

    51

    0–7

    408–415

    26

    52

    0–7

    416–423

    —

     

     

     

    53

    0–7

    424–431

    27

    54

    0–7

    432–439

    —

     

     

     

    55

    0–7

    440–447

    28

    56

    0–7

    448–455

    —

     

     

     

    57

    0–7

    456–463

    29

    58

    0–7

    464–471

    —

     

     

     

    59

    0–7

    472–479

    Assignment of Sensor Statuses 1–4

    Signal

    Description

    Sensor status 1

    OPT/i WF R wire end (4,100,869)

    Sensor status 2

    OPT/i WF R wire drum (4,100,879)

    Sensor status 3

    OPT/i WF R ring sensor (4,100,878)

    Sensor status 4

    Wire buffer set CMT TPS/i (4,001,763)