LogoTransPocket 150/180 Standard
  • en
    • Contact
    • Imprint
    • Terms and Conditions
    • Data Privacy Statement
    • Cookie Policy
    • Cookie Policy
    • 030-10022022
    • Safety rules
      • Explanation of safety notices
      • General
      • Proper use
      • Environmental conditions
      • Obligations of the operator
      • Obligations of personnel
      • Mains connection
      • Residual current protective device
      • Protecting yourself and others
      • Noise emission values
      • Danger from toxic gases and vapours
      • Danger from flying sparks
      • Risks from mains current and welding current
      • Meandering welding currents
      • EMC Device Classifications
      • EMC measures
      • EMF measures
      • Specific hazards
      • Requirement for the shielding gas
      • Danger from shielding gas cylinders
      • Safety measures at the installation location and during transport
      • Safety measures in normal operation
      • Commissioning, maintenance and repair
      • Safety inspection
      • Disposal
      • Safety symbols
      • Data protection
      • Copyright
    • General
      • Device concept
      • Warning notices on the device
      • Application areas
    • Before commissioning
      • Safety
      • Proper use
      • Setup regulations
      • Generator-powered operation
    • Controls, connections and mechanical components
      • Safety
      • TransPocket 150 controls, connections and mechanical components
      • TransPocket 180 controls, connections and mechanical components
      • Control panel
    • MMA welding
      • Preparation
      • MMA welding
      • SoftStart / HotStart function
      • Arc-force dynamic
      • Pulse welding
    • TIG welding
      • General
      • Connecting the gas cylinder
      • Preparation
      • Setting the gas pressure on the welding torch with gas cut-off valve
      • TIG welding
      • TIG Comfort Stop
    • Welding process Setup menu
      • Accessing the Setup menu
      • Changing welding parameters
      • Exiting the Setup menu
      • Parameters for MMA welding
      • Parameters for TIG welding
    • Setup menu - Level 2
      • Welding parameters in the level 2 Setup menu
    • Care, maintenance and disposal
      • Safety
      • General
      • Maintenance at every start-up
      • Maintenance every 2 months
      • Disposal
    • Troubleshooting
      • Safety
      • Indicated errors
      • Service messages
      • No function
      • Faulty operation
    • Average consumption values during welding
      • Average wire electrode consumption during MIG/MAG welding
      • Average shielding gas consumption during MIG/MAG welding
      • Average shielding gas consumption during TIG welding
    • Technical data
      • Explanation of the term "duty cycle"
      • TransPocket 150
      • TransPocket 180
      • TransPocket 180 MV
      • Overview with critical raw materials, year of production of the device

    TransPocket 150/180 Standard

    Controls, connections
    Control panel
    Setup parameters - MMA welding
    Setup parameters - TIG welding
    Spare parts

    Safety rules

    Explanation of safety notices

    DANGER!

    Indicates immediate danger.

    If not avoided, death or serious injury will result.

    WARNING!

    Indicates a potentially hazardous situation.

    If not avoided, death or serious injury may result.

    CAUTION!

    Indicates a situation where damage or injury could occur.

    If not avoided, minor injury and/or damage to property may result.

    NOTE!

    Indicates a risk of flawed results and possible damage to the equipment.

    Explanation of safety notices

    DANGER!

    Indicates immediate danger.

    If not avoided, death or serious injury will result.

    WARNING!

    Indicates a potentially hazardous situation.

    If not avoided, death or serious injury may result.

    CAUTION!

    Indicates a situation where damage or injury could occur.

    If not avoided, minor injury and/or damage to property may result.

    NOTE!

    Indicates a risk of flawed results and possible damage to the equipment.

    General

    The device is manufactured using state-of-the-art technology and according to recognised safety standards. If used incorrectly or misused, however, it can cause:
    • injury or death to the operator or a third party,
    • damage to the device and other material assets belonging to the operating company,
    • inefficient operation of the device.
    All persons involved in commissioning, operating, maintaining and servicing the device must:
    • be suitably qualified,
    • have sufficient knowledge of welding and
    • read and follow these operating instructions carefully.

    The operating instructions must always be at hand wherever the device is being used. In addition to the operating instructions, attention must also be paid to any generally applicable and local regulations regarding accident prevention and environmental protection.

    All safety and danger notices on the device
    • must be in a legible state,
    • must not be damaged,
    • must not be removed,
    • must not be covered, pasted or painted over.

    For the location of the safety and danger notices on the device, refer to the section headed "General" in the operating instructions for the device.
    Before switching on the device, rectify any faults that could compromise safety.
    This is for your personal safety!

    Proper use

    The device is to be used exclusively for its intended purpose.

    The device is intended solely for the welding processes specified on the rating plate.
    Any use above and beyond this purpose is deemed improper. The manufacturer shall not be held liable for any damage arising from such usage.

    Proper use includes:
    • carefully reading and following all the instructions given in the operating instructions
    • studying and obeying all safety and danger notices carefully
    • performing all stipulated inspection and maintenance work.
    Never use the device for the following purposes:
    • Thawing out pipes
    • Charging batteries
    • Starting engines

    The device is designed for use in industry and the workshop. The manufacturer accepts no responsibility for any damage caused through use in a domestic setting.

    The manufacturer likewise accepts no liability for inadequate or incorrect results.

    Environmental conditions

    Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer shall not be held liable for any damage arising from such usage.

    Ambient temperature range:
    • during operation: -10 °C to + 40 °C (14 °F to 104 °F)
    • during transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)
    Relative humidity:
    • up to 50% at 40 °C (104 °F)
    • up to 90% at 20 °C (68 °F)

    The surrounding air must be free from dust, acids, corrosive gases or substances, etc.
    Can be used at altitudes of up to 2000 m (6561 ft. 8.16 in.)

    Obligations of the operator

    The operator must only allow persons to work with the device who:
    • are familiar with the fundamental instructions regarding safety at work and accident prevention and have been instructed in how to use the device
    • have read and understood these operating instructions, especially the section "safety rules", and have confirmed as much with their signatures
    • are trained to produce the required results.

    Checks must be carried out at regular intervals to ensure that operators are working in a safety-conscious manner.

    Obligations of personnel

    Before using the device, all persons instructed to do so undertake:
    • to observe the basic instructions regarding safety at work and accident prevention
    • to read these operating instructions, especially the "Safety rules" section and sign to confirm that they have understood them and will follow them.

    Before leaving the workplace, ensure that people or property cannot come to any harm in your absence.

    Mains connection

    Devices with a higher rating may affect the energy quality of the mains due to their current consumption.

    This may affect a number device types in terms of:
    • Connection restrictions
    • Criteria with regard to the maximum permissible mains impedance *)
    • Criteria with regard to the minimum short-circuit power requirement *)

    *) at the interface with the public grid
    see "Technical data"

    In this case, the plant operator or the person using the device should check whether the device may be connected, where appropriate by discussing the matter with the power supply company.

    IMPORTANT! Ensure that the mains connection is earthed properly

    Residual current protective device

    Local regulations and national guidelines may require a residual current protective device when connecting equipment to the public grid.
    The type of residual current protective device recommended by the manufacturer for the equipment is indicated in the technical data.

    Protecting yourself and others

    Anyone working with the device exposes themselves to numerous risks, e.g.
    • flying sparks and hot pieces of metal
    • Arc radiation, which can damage eyes and skin
    • Hazardous electromagnetic fields, which can endanger the lives of those using cardiac pacemakers
    • Risk of electrocution from mains current and welding current
    • Greater noise pollution
    • Harmful welding fumes and gases
    Suitable protective clothing must be worn when working with the device. The protective clothing must have the following properties:
    • Flame-resistant
    • Insulating and dry
    • Covers the whole body, is undamaged and in good condition
    • Safety helmet
    • Trousers with no turn-ups
    Protective clothing refers to a variety of different items. Operators should:
    • Protect eyes and face from UV rays, heat and sparks using a protective visor and regulation filter
    • Wear regulation protective goggles with side protection behind the protective visor
    • Wear stout footwear that provides insulation even in wet conditions
    • Protect the hands with suitable gloves (electrically insulated and providing protection against heat)
    • Wear ear protection to reduce the harmful effects of noise and to prevent injury
    Keep all persons, especially children, out of the working area while any devices are in operation or welding is in progress. If, however, there are people in the vicinity:
    • Make them aware of all the dangers (risk of dazzling by the arc, injury from flying sparks, harmful welding fumes, noise, possible risks from mains current and welding current, etc.)
    • Provide suitable protective equipment
    • Alternatively, erect suitable safety screens/curtains.

    Noise emission values

    The device generates a maximum sound power level of <80 dB(A) (ref. 1pW) when idling and in the cooling phase following operation at the maximum permissible operating point under maximum rated load conditions according to EN 60974-1.

    It is not possible to provide a workplace-related emission value during welding (or cutting) as this is influenced by both the process and the environment. All manner of different welding parameters come into play, including the welding process (MIG/MAG, TIG welding), the type of power selected (DC or AC), the power range, the type of weld metal, the resonance characteristics of the workpiece, the workplace environment, etc.

    Danger from toxic gases and vapours

    The fumes produced during welding contain harmful gases and vapours.

    Welding fumes contain substances that cause cancer, as stated in Monograph 118 of the International Agency for Research on Cancer.

    Use at-source extraction and a room extraction system.
    If necessary, use a welding torch with an integrated extraction device.

    Keep your face away from welding fumes and gases.

    Fumes and hazardous gases
    • must not be breathed in
    • must be extracted from the working area using appropriate methods.

    Ensure an adequate supply of fresh air. Ensure that there is a ventilation rate of at least 20 m³ per hour at all times.

    Otherwise, a welding helmet with an air supply must be worn.

    If there is any doubt about whether the extraction capacity is sufficient, the measured toxic emission values should be compared with the permissible limit values.

    The following components are responsible, amongst other things, for the degree of toxicity of welding fumes:
    • Metals used for the workpiece
    • Electrodes
    • Coatings
    • Cleaners, degreasers, etc.
    • Welding process used

    The relevant material safety data sheets and manufacturer's specifications for the listed components should therefore be studied carefully.

    Recommendations for trade fair scenarios, risk management measures and for identifying working conditions can be found on the European Welding Association website under Health & Safety (https://european-welding.org).

    Flammable vapours (e.g. solvent fumes) should be kept away from the arc's radiation area.

    Close the shielding gas cylinder valve or main gas supply if no welding is taking place.

    Danger from flying sparks

    Flying sparks may cause fires or explosions.

    Never weld close to flammable materials.

    Flammable materials must be at least 11 metres (36 ft. 1.07 in.) away from the arc, or alternatively covered with an approved cover.

    A suitable, tested fire extinguisher must be available and ready for use.

    Sparks and pieces of hot metal may also get into adjacent areas through small gaps or openings. Take appropriate precautions to prevent any danger of injury or fire.

    Welding must not be performed in areas that are subject to fire or explosion or near sealed tanks, vessels or pipes unless these have been prepared in accordance with the relevant national and international standards.

    Do not carry out welding on containers that are being or have been used to store gases, propellants, mineral oils or similar products. Residues pose an explosive hazard.

    Risks from mains current and welding current

    An electric shock is potentially life threatening and can be fatal.

    Do not touch live parts either inside or outside the device.

    During MIG/MAG welding and TIG welding, the welding wire, the wirespool, the feed rollers and all pieces of metal that are in contact with the welding wire are live.

    Always set the wirefeeder up on a sufficiently insulated surface or use a suitable, insulated wirefeeder holder.

    Make sure that you and others are protected with an adequately insulated, dry base or cover for the earth or ground potential. This base or cover must extend over the entire area between the body and the earth or ground potential.

    All cables and leads must be secured, undamaged, insulated and adequately dimensioned. Replace loose connections and scorched, damaged, or inadequately dimensioned cables and leads immediately.
    Use the handle to ensure the power connections are tight before every use.
    In the case of power cables with a bayonet connector, rotate the power cable around the longitudinal axis by at least 180° and pretension.

    Do not wrap cables or leads around the body or parts of the body.

    The electrode (rod electrode, tungsten electrode, welding wire, etc.) must
    • never be immersed in liquid for cooling
    • Never touch the electrode when the power source is switched on.

    Double the open circuit voltage of a power source can occur between the welding electrodes of two power sources. Touching the potentials of both electrodes at the same time may be fatal under certain circumstances.

    Arrange for the mains cable to be checked regularly by a qualified electrician to ensure the ground conductor is functioning properly.

    Protection class I devices require a mains supply with ground conductor and a connector system with ground conductor contact for proper operation.

    Operation of the device on a mains supply without ground conductor and on a socket without ground conductor contact is only permitted if all national regulations for protective separation are observed.
    Otherwise, this is considered gross negligence. The manufacturer shall not be held liable for any damage arising from such usage.

    If necessary, provide adequate earthing for the workpiece.

    Switch off unused devices.

    Wear a safety harness if working at height.

    Before working on the device, switch it off and pull out the mains plug.

    Attach a clearly legible and easy-to-understand warning sign to the device to prevent anyone from plugging the mains plug back in and switching it on again.

    After opening the device:
    • Discharge all live components
    • Ensure that all components in the device are de-energised.

    If work on live parts is required, appoint a second person to switch off the main switch at the right moment.

    Meandering welding currents

    If the following instructions are ignored, meandering welding currents can develop with the following consequences:
    • Fire hazard
    • Overheating of parts connected to the workpiece
    • Damage to ground conductors
    • Damage to device and other electrical equipment

    Ensure that the workpiece is held securely by the workpiece clamp.

    Attach the workpiece clamp as close as possible to the area that is to be welded.

    Position the device with sufficient insulation against electrically conductive environments, such as insulation against conductive floor or insulation to conductive racks.

    If power distribution boards, twin-head mounts, etc., are being used, note the following: The electrode of the welding torch / electrode holder that is not used is also live. Make sure that the welding torch / electrode holder that is not used is kept sufficiently insulated.

    In the case of automated MIG/MAG applications, ensure that only an insulated wire electrode is routed from the welding wire drum, large wirefeeder spool or wirespool to the wirefeeder.

    EMC Device Classifications

    Devices in emission class A:
    • Are only designed for use in industrial settings
    • Can cause line-bound and radiated interference in other areas
    Devices in emission class B:
    • Satisfy the emissions criteria for residential and industrial areas. This is also true for residential areas in which the energy is supplied from the public low-voltage mains.

    EMC device classification as per the rating plate or technical data.

    EMC measures

    In certain cases, even though a device complies with the standard limit values for emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers).
    If this is the case, then the operator is obliged to take appropriate action to rectify the situation.

    Check and evaluate the immunity to interference of nearby devices according to national and international regulations. Examples of equipment that may be susceptible to interference from the device include:
    • Safety devices
    • Network, signal and data transfer lines
    • IT and telecommunications devices
    • Measuring and calibrating devices
    Supporting measures for avoidance of EMC problems:
    1. Mains supply
      • If electromagnetic interference arises despite the correct mains connection, additional measures are necessary (e.g. use of a suitable line filter)
    1. Welding power-leads
      • must be kept as short as possible
      • must be laid close together (to avoid EMF problems)
      • must be kept well apart from other leads
    1. Equipotential bonding
    1. Earthing of the workpiece
      • If necessary, establish an earth connection using suitable capacitors.
    1. Shield, if necessary
      • Shield other devices nearby
      • Shield the entire welding installation

    EMF measures

    Electromagnetic fields may pose as yet unknown risks to health:
    • Effects on the health of persons in the vicinity, e.g. those with pacemakers and hearing aids
    • Individuals with pacemakers must seek advice from their doctor before approaching the device or any welding that is in progress
    • For safety reasons, maintain as large a distance as possible between the welding power-leads and the head/torso of the welder
    • Do not carry welding power-leads and hosepacks over the shoulders or wind them around any part of the body

    Specific hazards

    Keep hands, hair, clothing and tools away from moving parts. For example:
    • Fans
    • Cogs
    • Rollers
    • Shafts
    • Wirespools and welding wires

    Do not reach into the rotating cogs of the wire drive or into rotating drive components.

    Covers and side panels may only be opened/removed while maintenance or repair work is being carried out.

    During operation
    • Ensure that all covers are closed and all side panels are fitted properly.
    • Keep all covers and side panels closed.

    The welding wire emerging from the welding torch poses a high risk of injury (piercing of the hand, injuries to the face and eyes, etc.).

    Therefore, always keep the welding torch away from the body (devices with wirefeeder) and wear suitable protective goggles.

    Never touch the workpiece during or after welding - risk of burns.

    Slag can jump off cooling workpieces. The specified protective equipment must therefore also be worn when reworking workpieces, and steps must be taken to ensure that other people are also adequately protected.

    Welding torches and other parts with a high operating temperature must be allowed to cool down before handling.

    Special provisions apply in areas at risk of fire or explosion
    - observe relevant national and international regulations.

    Power sources for work in areas with increased electric risk (e.g. near boilers) must carry the "Safety" sign. However, the power source must not be located in such areas.

    Risk of scalding from escaping coolant. Switch off cooling unit before disconnecting coolant flow or return lines.

    Observe the information on the coolant safety data sheet when handling coolant. The coolant safety data sheet may be obtained from your service centre or downloaded from the manufacturer's website.

    Use only suitable load-carrying equipment supplied by the manufacturer when transporting devices by crane.

    • Hook chains or ropes onto all suspension points provided on the load-carrying equipment.
    • Chains and ropes must be at the smallest angle possible to the vertical.
    • Remove gas cylinder and wirefeeder (MIG/MAG and TIG devices).

    If the wirefeeder is attached to a crane holder during welding, always use a suitable, insulated wirefeeder hoisting attachment (MIG/MAG and TIG devices).

    If the device has a carrying strap or handle, this is intended solely for carrying by hand. The carrying strap is not to be used if transporting with a crane, counterbalanced lift truck or other mechanical hoist.

    All lifting tackle (straps, handles, chains, etc.) used in connection with the device or its components must be tested regularly (e.g. for mechanical damage, corrosion or changes caused by other environmental factors).
    The testing interval and scope of testing must comply with applicable national standards and directives as a minimum.

    Odourless and colourless shielding gas may escape unnoticed if an adapter is used for the shielding gas connection. Prior to assembly, seal the device-side thread of the adapter for the shielding gas connection using suitable Teflon tape.

    Requirement for the shielding gas

    Especially with ring lines, contaminated shielding gas can cause damage to equipment and reduce welding quality.
    Meet the following requirements regarding shielding gas quality:
    • Solid particle size < 40 µm
    • Pressure condensation point < -20 °C
    • Max. oil content < 25 mg/m³

    Use filters if necessary.

    Danger from shielding gas cylinders

    Shielding gas cylinders contain gas under pressure and can explode if damaged. As the shielding gas cylinders are part of the welding equipment, they must be handled with the greatest of care.

    Protect shielding gas cylinders containing compressed gas from excessive heat, mechanical impact, slag, naked flames, sparks and arcs.

    Mount the shielding gas cylinders vertically and secure according to instructions to prevent them falling over.

    Keep the shielding gas cylinders well away from any welding or other electrical circuits.

    Never hang a welding torch on a shielding gas cylinder.

    Never touch a shielding gas cylinder with an electrode.

    Risk of explosion - never attempt to weld a pressurised shielding gas cylinder.

    Only use shielding gas cylinders suitable for the application in hand, along with the correct and appropriate accessories (regulator, hoses and fittings). Only use shielding gas cylinders and accessories that are in good condition.

    Turn your face to one side when opening the valve of a shielding gas cylinder.

    Close the shielding gas cylinder valve if no welding is taking place.

    If the shielding gas cylinder is not connected, leave the valve cap in place on the cylinder.

    The manufacturer's instructions must be observed as well as applicable national and international regulations for shielding gas cylinders and accessories.

    Safety measures at the installation location and during transport

    A device toppling over could easily kill someone. Place the device on a solid, level surface such that it remains stable
    • The maximum permissible tilt angle is 10°.
    Special regulations apply in rooms at risk of fire or explosion
    • Observe relevant national and international regulations.

    Use internal directives and checks to ensure that the workplace environment is always clean and clearly laid out.

    Only set up and operate the device in accordance with the degree of protection shown on the rating plate.

    When setting up the device, ensure there is an all-round clearance of 0.5 m (1 ft. 7.69 in.) to ensure that cooling air can flow in and out freely.

    When transporting the device, observe the relevant national and local guidelines and accident prevention regulations. This applies especially to guidelines regarding the risks arising during transport.

    Do not lift or transport operational devices. Switch off devices before transport or lifting.

    Before transporting the device, allow coolant to drain completely and detach the following components:
    • Wirefeeder
    • Wirespool
    • Shielding gas cylinder

    After transporting the device, the device must be visually inspected for damage before commissioning. Any damage must be repaired by trained service technicians before commissioning the device.

    Safety measures in normal operation

    Only operate the device when all safety devices are fully functional. If the safety devices are not fully functional, there is a risk of
    • injury or death to the operator or a third party
    • damage to the device and other material assets belonging to the operator
    • inefficient operation of the device

    Any safety devices that are not functioning properly must be repaired before switching on the device.

    Never bypass or disable safety devices.

    Before switching on the device, ensure that no one is likely to be endangered.

    Check the device at least once a week for obvious damage and proper functioning of safety devices.

    Always fasten the shielding gas cylinder securely and remove it beforehand if the device is to be transported by crane.

    Only the manufacturer's original coolant is suitable for use with our devices due to its properties (electrical conductibility, anti-freeze agent, material compatibility, flammability, etc.).

    Only use suitable original coolant from the manufacturer.

    Do not mix the manufacturer's original coolant with other coolants.

    Only connect the manufacturer's system components to the cooling circuit.

    The manufacturer accepts no liability for damage resulting from use of other system components or a different coolant. In addition, all warranty claims will be forfeited.

    Cooling Liquid FCL 10/20 does not ignite. The ethanol-based coolant can ignite under certain conditions. Transport the coolant only in its original, sealed containers and keep well away from any sources of ignition.

    Used coolant must be disposed of properly in accordance with the relevant national and international regulations. The coolant safety data sheet may be obtained from your service centre or downloaded from the manufacturer's website.

    Check the coolant level before starting to weld, while the system is still cool.

    Commissioning, maintenance and repair

    It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made of them, or that they satisfy safety requirements.

    • Use only original spare and wearing parts (also applies to standard parts).
    • Do not carry out any modifications, alterations, etc. to the device without the manufacturer's consent.
    • Components that are not in perfect condition must be replaced immediately.
    • When ordering, please give the exact designation and part number as shown in the spare parts list, as well as the serial number of your device.

    The housing screws provide the ground conductor connection for earthing the housing parts.
    Only use original housing screws in the correct number and tightened to the specified torque.

    Safety inspection

    The manufacturer recommends that a safety inspection of the device is performed at least once every 12 months.

    The manufacturer recommends that the power source be calibrated during the same 12-month period.

    A safety inspection should be carried out by a qualified electrician
    • after any changes are made
    • after any additional parts are installed, or after any conversions
    • after repair, care and maintenance has been carried out
    • at least every twelve months.

    For safety inspections, follow the appropriate national and international standards and directives.

    Further details on safety inspection and calibration can be obtained from your service centre. They will provide you on request with any documents you may require.

    Disposal

    Do not dispose of this device with normal domestic waste! To comply with the European Directive on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility. Any device that you no longer require must either be returned to your dealer or given to one of the approved collection and recycling facilities in your area. Ignoring this European Directive may have potentially adverse affects on the environment and your health!

    Safety symbols

    Devices with the CE mark satisfy the essential requirements of the low-voltage and electromagnetic compatibility directives (e.g. relevant product standards of the EN 60 974 series).

    Fronius International GmbH hereby declares that the device is compliant with Directive 2014/53/EU. The full text on the EU Declaration of Conformity can be found at the following address: http://www.fronius.com

    Devices marked with the CSA test mark satisfy the requirements of the relevant standards for Canada and the USA.

    Data protection

    The user is responsible for the safekeeping of any changes made to the factory settings. The manufacturer accepts no liability for any deleted personal settings.

    Copyright

    Copyright of these operating instructions remains with the manufacturer.

    The text and illustrations are all technically correct at the time of printing. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the instructions, we will be most grateful for your comments.

    General

    Device concept

    The power source has the following properties:
    • Compact dimensions
    • Robust plastic housing
    • Extremely reliable even under harsh operating conditions
    • Carrying strap for easy transport on construction sites, etc.
    • Protected controls
    • Current sockets with bayonet latch


    In conjunction with the digital resonance inverter, an electronic regulator adapts the power source characteristic to suit the welding electrode during welding. The result is a lightweight and compact device with excellent ignition and weld properties.

    The power source also features a Power Factor Correction, which adapts the current consumption of the power source to the sinusoidal mains voltage. This results in numerous advantages for the user, such as:
    • Low primary current
    • Low conduction losses
    • Late tripping of the circuit breaker
    • Improved stability in the event of voltage fluctuations
    • Long mains leads can be used
    • In the case of multivoltage devices, a continuous input voltage range

    When using cellulose electrodes (CEL), a dedicated operating mode can be chosen for perfect welding results.

    Device concept

    The power source has the following properties:
    • Compact dimensions
    • Robust plastic housing
    • Extremely reliable even under harsh operating conditions
    • Carrying strap for easy transport on construction sites, etc.
    • Protected controls
    • Current sockets with bayonet latch


    In conjunction with the digital resonance inverter, an electronic regulator adapts the power source characteristic to suit the welding electrode during welding. The result is a lightweight and compact device with excellent ignition and weld properties.

    The power source also features a Power Factor Correction, which adapts the current consumption of the power source to the sinusoidal mains voltage. This results in numerous advantages for the user, such as:
    • Low primary current
    • Low conduction losses
    • Late tripping of the circuit breaker
    • Improved stability in the event of voltage fluctuations
    • Long mains leads can be used
    • In the case of multivoltage devices, a continuous input voltage range

    When using cellulose electrodes (CEL), a dedicated operating mode can be chosen for perfect welding results.

    Warning notices on the device

    The warning notices and safety symbols on the power source must not be removed or painted over. They warn against incorrect operation which can lead to serious injury and damage.

    Meaning of safety symbols on the device:

    Welding is dangerous. The following basic requirements must be met to ensure the equipment is used properly:
    • Welders must be sufficiently qualified
    • Suitable protective equipment must be used
    • All persons not involved must be kept at a safe distance from the welding process
    Do not use the functions described here until you have fully read and understood the following documents:
    • These Operating Instructions
    • all the Operating Instructions for the system components of the power source, especially the safety rules

    Do not dispose of used devices with domestic waste. Dispose of them according to the safety rules.

    Application areas

    MMA welding
    TIG welding, welding torch with gas cut-off valve

    Before commissioning

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    Proper use

    The power source is intended exclusively for MMA welding and TIG welding in conjunction with system components from Fronius.
    Utilisation for any other purpose, or in any other manner, shall be deemed to be not in accordance with the intended purpose.
    The manufacturer shall not be held liable for any damages arising from such usage.

    Proper use also includes:
    • carefully reading these operating instructions
    • following all the instructions and safety rules in these operating instructions
    • performing all stipulated inspection and maintenance work

    Setup regulations

    WARNING!

    Danger from machines toppling over or falling.

    This can result in serious personal injury and damage to property.

    Set up the device securely on an even, solid surface.

    Check all screw connections are tightly fastened after installation.

    The device is tested to IP 23 protection, meaning:
    • Protection against penetration by solid foreign bodies with diameters > 12.5 mm (0.49 in.)
    • Protected against spraywater at any angle up to 60° to the vertical

    Cooling air
    The device must be set up in such a way that cooling air can flow freely through the slots in the front and rear panels.

    Dust
    Ensure that metallic dust is not sucked into the system by the fan, when carrying out grinding for example.

    Outdoor operation
    The device can be set up and operated outdoors in accordance with IP23 degree of protection. Avoid direct wetting (e.g. from rain).

    Generator-powered operation

    The power source is generator-compatible.

    In order to dimension the required generator output, the maximum apparent power S1max of the power source is required.

    The maximum apparent power S1max of the power source can be calculated as follows:
    S1max = I1max x U1

    See device rating plate or technical data for I1max and U1 values

    The generator apparent power SGEN needed is calculated using the following rule of thumb:
    SGEN = S1max x 1.35

    A smaller generator may be used when not welding at full power.

    IMPORTANT! The generator apparent power SGEN must always be higher than the maximum apparent power S1max of the power source.

    When using single-phase devices with a 3-phase generator, note that the specified generator apparent power is often only available as a whole across all three phases of the generator. If necessary, obtain further information on the single-phase power of the generator from the generator manufacturer.

    NOTE!

    The voltage delivered by the generator must never exceed the upper or lower limits of the mains voltage tolerance range.

    Details of the mains voltage tolerance can be found in the "Technical data" section.

    Controls, connections and mechanical components

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    As a result of software updates, you may find that there are functions available on your device that are not described in these Operating Instructions, or vice versa.
    Certain illustrations may also differ slightly from the actual controls on your device, but these controls function in exactly the same way.

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    As a result of software updates, you may find that there are functions available on your device that are not described in these Operating Instructions, or vice versa.
    Certain illustrations may also differ slightly from the actual controls on your device, but these controls function in exactly the same way.

    TransPocket 150 controls, connections and mechanical components

    (1)
    Control panel
    (2)
    (-) current socket
    with bayonet latch
    (3)
    TMC connection (TIG Multi Connector)
    TransPocket 150 RC only - for connecting a remote control
    After connecting a remote control to the power source
    • ‘rc‘ appears on the power source display
    • the welding current can only be adjusted using the remote control
    (4)
    (+) current socket
    with bayonet latch
    (5)
    Carrying strap
    (6)
    Cable strap
    for holding the mains cable and the welding power-leads
    Do not use to move the device!
    (7)
    Mains switch
    (8)
    Air filter
    Use of the current connections during manual metal arc welding (depending on electrode type):
    • (+) current socket for electrode holder or grounding cable
    • (-) current socket for electrode holder or grounding cable
    Use of the current connections during TIG welding:
    • (+) current socket for grounding cable
    • (-) current socket for welding torch

    TransPocket 180 controls, connections and mechanical components

    (1)
    Control panel
    (2)
    (-) current socket
    with bayonet latch
    (3)
    TMC connection (TIG Multi Connector)
    TransPocket 180 RC only - for connecting a remote control
    After connecting a remote control to the power source
    • ‘rc‘ appears on the power source display
    • the welding current can only be adjusted using the remote control
    (4)
    (+) current socket
    with bayonet latch
    (5)
    Carrying strap
    (6)
    Cable strap
    for holding the mains cable and the welding power-leads
    Do not use to move the device!
    (7)
    Mains switch
    (8)
    Air filter
    Use of the current connections during manual metal arc welding (depending on electrode type):
    • (+) current socket for electrode holder or grounding cable
    • (-) current socket for electrode holder or grounding cable
    Use of the current connections during TIG welding:
    • (+) current socket for grounding cable
    • (-) current socket for welding torch

    Control panel

    (1)

    Setting value indicator
    shows which setting value is selected:

    • Arc-force dynamic
    • Welding current
    • SoftStart / HotStart function
    • Pulse welding (only available for manual metal arc welding)

    (2)

    Unit indicator
    shows the unit of the value that is currently being changed with the adjusting dial (7):

    • Time (seconds)
    • Percent
    • Frequency (Hertz)

    (3)

    Setting value button
    for selecting the desired setting value (1)

     

    (4)

    Display
    shows the current figure of the selected setting value

     

    (5)

    Welding process indicator
    shows which welding process is selected:

    • MMA welding
    • MMA welding with Cel electrode
    • TIG welding

    (6)

    Welding process button
    for selecting the welding process

     

    (7)

    Adjusting dial
    for continuous adjustment of the selected setting value (1)

     

    (8)

    Status indicators
    display various operating modes of the power source:

     

    • VRD
      lights up when the safety device for voltage reduction is activated (VRD devices only)
    • Setup
      lights up in Setup mode
    • Temperature
      lights up when the device is outside the permissible temperature range
    • Fault
      lights up in the event of a fault, also see section "Troubleshooting"
    • TAC
      lights up when the tacking function is activated
      (only on TIG devices with the TIG welding process)

    MMA welding

    Preparation

    1
    2
    3
    4

    CAUTION!

    Danger from electric shocks. As soon as the power source is switched on, the electrode in the electrode holder is live.

    This can result in injury and damage to property.

    Ensure the electrode does not touch any persons or electrically conductive or earthed parts (e.g. the housing, etc.).

    5

    Preparation

    1
    2
    3
    4

    CAUTION!

    Danger from electric shocks. As soon as the power source is switched on, the electrode in the electrode holder is live.

    This can result in injury and damage to property.

    Ensure the electrode does not touch any persons or electrically conductive or earthed parts (e.g. the housing, etc.).

    5

    MMA welding

    1Use the welding process button to select one of the following processes:

     

    • MMA welding - the MMA welding indicator lights up after selection

     

    • MMA welding with Cel electrode - the MMA welding with Cel electrode indicator lights up after selection
    2Press the setting value button until

     

    • the welding current indicator lights up
    3Adjust the welding current using the adjusting dial
    • power source is ready for welding

    SoftStart / HotStart function

    This function is used to set the starting current.

    Setting range: 1 - 200 %

    Operating principle:
    At the start of the welding process, the welding current is reduced (SoftStart) or increased (HotStart) for 0.5 seconds, depending on the setting.
    The change is shown as a percentage from the set welding current.

    The duration of the starting current can be changed in the Setup menu using the starting current duration (Hti) parameter.

    Setting the starting current:

    1Press the setting value button until

     

    • the SoftStart / HotStart indicator lights up
    2Turn the adjusting dial until the desired value is reached
    • power source is ready for welding
    The maximum HotStart current is limited as follows:
    • TransPocket 150 to 160 A
    • TransPocket 180 to 200 A

    Examples (set welding current = 100 A):

    100 %

    = 100 A starting current = function deactivated

    80 %

    = 80 A starting current = SoftStart

    135 %

    = 135 A starting current = HotStart

    200 %

    = 160 A starting current on TransPocket 150 = HotStart, maximum current limit is reached!

    200 %

    = 200 A starting current on TransPocket 180 = HotStart

    Example of HotStart function
    Features of SoftStart function:
    • Reduced pore formation with certain electrode types
    Features of HotStart function:
    • Improved ignition properties, even when using electrodes with poor ignition properties
    • Better fusion of the base material during the start-up phase, meaning fewer cold-shut defects
    • Largely prevents slag inclusions


    Arc-force dynamic

    To obtain optimum welding results, it will sometimes be necessary to adjust the arc-force dynamic.

    Setting range: 0 - 100 (corresponds to 0 - 200 A current increase)

    Operating principle:
    At the moment of droplet transfer or in the event of a short circuit, the amperage is briefly increased in order to obtain a stable arc.
    If the rod electrode threatens to sink into the weld pool, this measure prevents the weld pool solidifying, as well as preventing a prolonged short-circuit of the arc. This largely prevents the rod electrode from sticking.

    Setting the arc-force dynamic:

    1Press the setting value button until

     

    • the arc-force dynamic indicator lights up
    2Turn the adjusting dial until the desired correction value is reached
    • power source is ready for welding
    The maximum arc-force dynamic current is limited as follows:
    • TransPocket 150 to 180 A
    • TransPocket 180 to 220 A
    Examples:
    • Arc-force dynamic = 0
      • arc-force dynamic deactivated
      • soft, low-spatter arc
    • Arc-force dynamic = 20
      • arc-force dynamic with 40 A current increase
      • harder, more stable arc
    • Arc-force dynamic = 60, set welding current = 100 A
      • for the TransPocket 150: actual increase is just 80 A as the maximum current limit is reached!
      • for the TransPocket 180: arc-force dynamic with 120 A current increase

    Pulse welding

    Pulse welding is welding with a pulsing welding current. It is used for out-of-position welding of steel pipes or when welding thin sheets.

    In these applications, the welding current set at the start of welding is not always ideal for the whole welding process:
    • if the amperage is too low, the base material will not melt sufficiently
    • if overheating occurs, the liquid weld pool may drip

    Setting range: 0.2 - 990 Hz

    Operating principle:
    • A low base current I-G rises steeply to the significantly higher pulse current I-P and drops back to the base current I-G after the Duty cycle dcY time. The pulse current I-P can be set on the power source.
    • This results in an average current that is lower than the set pulse current I-P.
    • During pulse welding, small sections of the welding location melt quickly and then rapidly re-solidify.

    The power source controls the Duty cycle dcY parameter and base current I-G according to the set pulse current and pulse frequency.

    Pulse welding - welding current curve
    Adjustable parameters:
    • F-P = pulse frequency (1/F-P = time interval between two pulses)
    • I-P = pulse current
    • SoftStart / HotStart
    Fixed parameters:
    • I-G = base current
    • dcY = duty cycle

    To use pulse welding:

    1Press the setting value button until

     

    • the pulse welding indicator lights up
    2Turn the adjusting dial until the desired frequency value (Hz) is reached
    • power source is ready for welding

    TIG welding

    General

    NOTE!

    Do not use pure tungsten electrodes (colour-coded green) if the TIG welding process has been selected.

     

    General

    NOTE!

    Do not use pure tungsten electrodes (colour-coded green) if the TIG welding process has been selected.

     

    Connecting the gas cylinder

    WARNING!

    Danger from falling gas cylinders.

    This can result in serious injury and damage to property.

    Place gas cylinders on a solid, level surface so that they remain stable. Secure gas cylinders to prevent them from falling over.

    Observe the safety rules of the gas cylinder manufacturer.

    1

    Preparation

    1
    2
    3

    CAUTION!

    Danger from electric shocks. As soon as the power source is switched on, the electrode in the welding torch is live.

    This can result in injury and damage to property.

    Ensure the electrode does not touch any persons or electrically conductive or earthed parts (e.g. the housing, etc.).

    4

    Setting the gas pressure on the welding torch with gas cut-off valve

    Welding torch with gas cut-off valve
    1Open the gas cut-off valve
    -shielding gas flows
    2Set the desired gas flow rate on the pressure regulator
    3Close the gas cut-off valve

    TIG welding

    1Select TIG welding with the welding process button

     

    • the TIG welding indicator lights up
    2Press the setting value button until

     

    • the welding current indicator lights up
    3Adjust the welding current using the adjusting dial
    4Place the gas nozzle down on the ignition location, ensuring there is a gap of approx. 2 to 3 mm (5/64 to 1/8 in.) between the tungsten electrode and the workpiece
    5Actuate the gas cut-off valve
    • shielding gas flows
    6Gradually tilt the welding torch up until the tungsten electrode touches the workpiece
    7Raise the welding torch and rotate it into its normal position
    • the arc ignites
    8Carry out welding

    TIG Comfort Stop

    To activate and set the TIG Comfort Stop function, see the description Comfort Stop Sensitivity starting on page (→).

    Operating principle and use of the TIG Comfort Stop:

    1Welding
    2During welding, raise the welding torch
    • the arc length is increased significantly
    3Lower the welding torch
    • the arc length is decreased significantly
    • the TIG Comfort Stop function is activated
    4Keep the welding torch at the same height
    • the welding current continually decreases (DownSlope) until the arc goes out
    5Wait for the gas post-flow time to finish and lift the welding torch away from the workpiece
    Welding current and gas flow curve with TIG Comfort Stop function activated
    (1)
    Gas pre-flow
    (2)
    Gas post-flow

    DownSlope:
    The DownSlope time tdown is 0.5 seconds and cannot be adjusted.

    Gas post-flow:
    The gas post-flow must be carried out manually.

    Welding process Setup menu

    Accessing the Setup menu

    1Use the Welding Process button to select the process whose Setup parameters are to be changed:

     

    • MMA welding

     

    • MMA welding with Cel electrode

     

    • TIG welding
    2Press the Setting Value and Welding Process buttons at the same time
    • The code for the first parameter in the Setup menu is displayed on the control panel

    Accessing the Setup menu

    1Use the Welding Process button to select the process whose Setup parameters are to be changed:

     

    • MMA welding

     

    • MMA welding with Cel electrode

     

    • TIG welding
    2Press the Setting Value and Welding Process buttons at the same time
    • The code for the first parameter in the Setup menu is displayed on the control panel

    Changing welding parameters

    1Turn the adjusting dial to select the required parameter
    2Press the adjusting dial to display the preset value of the parameter
    3Turn the adjusting dial to change the value
    -the new value becomes effective immediately
    -exception: when restoring the factory settings, press the adjusting dial after changing the value to activate the new value.
    4Press the adjusting dial to return to the list of parameters

    Exiting the Setup menu

    1Press the Setting Value or Welding Process button to exit the Setup menu

    Parameters for MMA welding

    Parameter

    Description

    Range

    Unit

    Starting current duration

    For the SoftStart / HotStart function

    Factory setting: 0.5 seconds

    0.1 - 2.0

    Seconds

    Anti-stick

    When the anti-stick function is active, the arc is extinguished after 1.5 seconds in the event of a short circuit (sticking of the electrode)

    Factory setting: ON (activated)

    On
    OFF

     

    Start ramp

    To activate/deactivate grinding mode

    Factory setting: ON (activated)

    On
    OFF

     

    Break voltage (Voltage cut off)

    Used to specify at which arc length the welding process is to be completed.
    The welding voltage increases as the length of the arc increases. The arc is extinguished when it reaches the voltage specified here

    Factory setting: 45 volts

    25 - 90

    Volts

    Factory setting (FACtory)

    This can be used to reset the device to its factory settings

     

     

     

     

     

     

     

    • cancel reset

    no

     

    • reset the parameters for the selected welding process to their factory settings

    YES

     

    • reset the parameters for all welding processes to their factory settings

    ALL

    Resetting of the selected value to its factory setting must be confirmed by pressing the adjusting dial.

     

    Level 2 Setup menu

    To set general welding parameters

    For details, see the "Level 2 Setup menu" section

     


     

    Parameters for TIG welding

    Parameter

    Description

    Range

    Unit

    Comfort Stop Sensitivity

    Factory setting on TransPocket 150: 1.5 volts
    Factory setting on TransPocket 180: 1.5 volts

    Factory setting: 35 V (for 2-step mode, 4-step mode and pedal remote control)

    For details, see the TIG Comfort Stop section starting at page (→)

    OFF
    0.6 - 3.5

    Volts

    Break voltage (Voltage cut off)

    Used to specify at which arc length the welding process is to be completed.
    The welding voltage increases as the length of the arc increases. The arc is extinguished when it reaches the voltage specified here

    Factory setting: 35 V (for 2-step mode, 4-step mode and pedal remote control)

    Factory setting: 25 V (for the trigger = oFF mode)

    10 - 45

    Volts

    Factory setting (FACtory)

    This can be used to reset the device to its factory settings

     

     

     

     

     

     

     

    • cancel reset

    no

     

    • reset the parameters for the selected welding process to their factory settings

    YES

     

    • reset the parameters for all welding processes to their factory settings

    ALL

    Resetting of the selected value to its factory setting must be confirmed by pressing the adjusting dial.

     

    Level 2 Setup menu

    To set general welding parameters

    For details, see the "Level 2 Setup menu" section

     


     

    Setup menu - Level 2

    Welding parameters in the level 2 Setup menu

    Parameter

    Description

    Range

    Unit

    Software version

    The full version number of the currently installed software is spread across a number of displays and can be retrieved by turning the adjusting dial

     

     

    Automatic switch-off (time Shut down)

    If the device is not used or operated for a specified period of time, it automatically switches itself into Standby mode

    Pressing any button on the control panel will cancel Standby mode and the device will be ready to resume welding

    Factory setting: OFF

    5 - 60
    OFF

    Minutes

    Fuse

    For displaying/setting the fuse used

    Factory setting:
    • for mains voltage 230 V = 16 A
    • for mains voltage 120 V = 20 A

    If a fuse is set on the power source, the power source limits the power drawn from the mains. This prevents the circuit breaker from tripping immediately

    At
    230 V:
    10 / 13 / 16 / OFF (TP 180 MV only)

    At
    120 V:
    15 / 16 / 20 / OFF (TP 180 MV only)

    Ampere

    TransPocket 150 - Ratio between set fuse and welding current:

    Mains voltage

    Set
    fuse

    Welding current electrode

    TIG
    welding current

    Duty cycle

    230 V

    10 A

    110 A

    150 A

    35 %

     

    13 A

    130 A

    150 A

    35 %

    16 A

    150 A

    150 A

    35 %

    TransPocket 180 - Ratio between set fuse and welding current:

    Mains voltage

    Set fuse

    Welding current electrode

    TIG
    welding current

    Duty cycle

    230 V

    10 A

    125 A

    180 A

    40 %

     

    13 A

    150 A

    200 A

    40 %

     

    16 A

    180 A

    220 A

    40 %

     

    OFF (TP 180 MV only)

    180 A

    220 A

    40 %

    120 V*

    15 A

    85 A

    130 A

    40 %

     

    16 A

    95 A

    140 A

    40 %

     

    20 A (TP 180 MV only)

    120 A

    170 A

    40 %

     

    OFF (TP 180 MV only)

    120 A

    170 A

    40 %

    * Depending on the triggering characteristic of the circuit breaker, the full duty cycle of 40% cannot be achieved on 120 V grids (e.g. USA circuit breaker type CH ̴15% D.C.).

    Parameter

    Description

    Range

    Unit

    Operating time (System on time)

    For displaying the operating time (begins to count as soon as the device is switched on)

    The full operating time is spread across a number of displays and can be retrieved by turning the adjusting dial

     

    Hours, minutes, seconds

    Welding time (System Active time)

    For displaying how long the system has been active for (only shows the time during which welding was in progress)

    The full system active time is spread across a number of displays and can be retrieved by turning the adjusting dial

     

    Hours, minutes, seconds

    Welding parameters in the level 2 Setup menu

    Parameter

    Description

    Range

    Unit

    Software version

    The full version number of the currently installed software is spread across a number of displays and can be retrieved by turning the adjusting dial

     

     

    Automatic switch-off (time Shut down)

    If the device is not used or operated for a specified period of time, it automatically switches itself into Standby mode

    Pressing any button on the control panel will cancel Standby mode and the device will be ready to resume welding

    Factory setting: OFF

    5 - 60
    OFF

    Minutes

    Fuse

    For displaying/setting the fuse used

    Factory setting:
    • for mains voltage 230 V = 16 A
    • for mains voltage 120 V = 20 A

    If a fuse is set on the power source, the power source limits the power drawn from the mains. This prevents the circuit breaker from tripping immediately

    At
    230 V:
    10 / 13 / 16 / OFF (TP 180 MV only)

    At
    120 V:
    15 / 16 / 20 / OFF (TP 180 MV only)

    Ampere

    TransPocket 150 - Ratio between set fuse and welding current:

    Mains voltage

    Set
    fuse

    Welding current electrode

    TIG
    welding current

    Duty cycle

    230 V

    10 A

    110 A

    150 A

    35 %

     

    13 A

    130 A

    150 A

    35 %

    16 A

    150 A

    150 A

    35 %

    TransPocket 180 - Ratio between set fuse and welding current:

    Mains voltage

    Set fuse

    Welding current electrode

    TIG
    welding current

    Duty cycle

    230 V

    10 A

    125 A

    180 A

    40 %

     

    13 A

    150 A

    200 A

    40 %

     

    16 A

    180 A

    220 A

    40 %

     

    OFF (TP 180 MV only)

    180 A

    220 A

    40 %

    120 V*

    15 A

    85 A

    130 A

    40 %

     

    16 A

    95 A

    140 A

    40 %

     

    20 A (TP 180 MV only)

    120 A

    170 A

    40 %

     

    OFF (TP 180 MV only)

    120 A

    170 A

    40 %

    * Depending on the triggering characteristic of the circuit breaker, the full duty cycle of 40% cannot be achieved on 120 V grids (e.g. USA circuit breaker type CH ̴15% D.C.).

    Parameter

    Description

    Range

    Unit

    Operating time (System on time)

    For displaying the operating time (begins to count as soon as the device is switched on)

    The full operating time is spread across a number of displays and can be retrieved by turning the adjusting dial

     

    Hours, minutes, seconds

    Welding time (System Active time)

    For displaying how long the system has been active for (only shows the time during which welding was in progress)

    The full system active time is spread across a number of displays and can be retrieved by turning the adjusting dial

     

    Hours, minutes, seconds

    Care, maintenance and disposal

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    After opening the device, use a suitable measuring instrument to check that electrically charged components (such as capacitors) have been discharged.

    WARNING!

    Danger due to insufficient ground conductor connection.

    This can result in serious personal injury and damage to property.

    The housing screws provide a suitable ground conductor connection for grounding the housing.

    The housing screws must not under any circumstances be replaced by other screws without a reliable ground conductor connection.

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    After opening the device, use a suitable measuring instrument to check that electrically charged components (such as capacitors) have been discharged.

    WARNING!

    Danger due to insufficient ground conductor connection.

    This can result in serious personal injury and damage to property.

    The housing screws provide a suitable ground conductor connection for grounding the housing.

    The housing screws must not under any circumstances be replaced by other screws without a reliable ground conductor connection.

    General

    Under normal operating conditions, the device requires only a minimum of care and maintenance. However, it is vital to observe some important points to ensure the device remains in a usable condition for many years.

    Maintenance at every start-up

    • Ensure that the mains plug and mains cable as well as the welding torch / electrode holder are undamaged. Replace any damaged components
    • Ensure that the welding torch / electrode holder and the grounding cable are properly connected to the power source and screwed/locked in place as described in this document
    • Ensure that a proper ground earth connection has been established to the workpiece
    • Check that there is an all-round clearance of 0.5 m (1 ft. 8 in.) around the device to ensure that cooling air can flow and escape unhindered. Air inlets and outlets must never be covered, not even partially.

    Maintenance every 2 months

    Clean air filter:
    1

    Disposal

    Dispose of in accordance with the applicable national and local regulations.

    Troubleshooting

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    After opening the device, use a suitable measuring instrument to check that electrically charged components (such as capacitors) have been discharged.

    WARNING!

    Danger due to insufficient ground conductor connection.

    This can result in serious personal injury and damage to property.

    The housing screws provide a suitable ground conductor connection for grounding the housing.

    The housing screws must not under any circumstances be replaced by other screws without a reliable ground conductor connection.

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this device and all system components.

    WARNING!

    Danger from electrical current.

    This can result in serious personal injury and damage to property.

    Before starting work, switch off all devices and components involved and disconnect them from the grid.

    Secure all devices and components involved so they cannot be switched back on.

    After opening the device, use a suitable measuring instrument to check that electrically charged components (such as capacitors) have been discharged.

    WARNING!

    Danger due to insufficient ground conductor connection.

    This can result in serious personal injury and damage to property.

    The housing screws provide a suitable ground conductor connection for grounding the housing.

    The housing screws must not under any circumstances be replaced by other screws without a reliable ground conductor connection.

    Indicated errors

    Overtemperature
    "hot" appears on the display, the temperature indicator lights up
      
    Cause:Operating temperature too high
    Remedy:Allow device to cool (do not switch off the device - the fan will cool it down)

    Service messages

    When E and a 2 digit error number appear in the display (e.g. E02) and the "Error" indicator lights up, this is an internal power source service code.
    Example:

    It is also possible that several error numbers are present. These appear when turning the adjusting dial.

    Make a note of the error numbers shown in the display, and of the serial number and configuration of the power source, and contact our after-sales service team with a detailed description of the error.

    E01 - E03 / E11 / E15 / E21 / E33 - E35 / E37 - E40 / E42 - E44 / E46 - E52
    Cause:Fault in power module
    Remedy:Contact After-Sales Service
    E04
    Cause:Open circuit voltage is not being reached:
    electrode in contact with workpiece / hardware fault
    Remedy:Remove electrode holder from workpiece. If the service code continues to be displayed, contact after-sales service
    E05 / E06 / E12
    Cause:System start-up failed
    Remedy:Switch device off and on again. Contact after-sales service if a repeated occurrence
    E10
    Cause:Overvoltage at the current socket (> 113 VDC)
    Remedy:Contact after-sales service
    E16 / E17
    Cause:Memory fault
    Remedy:Contact After-Sales Service / Press adjusting dial to acknowledge the service message

    NOTE!

    On standard variants of the device, acknowledging the service message has no effect on the availability of power source functions.

    On all other variants (TIG, etc.), only a restricted range of functions is available after acknowledging the message. Contact After-Sales Service to have the full functionality restored.

    E19
    Cause:Overtemperature or undertemperature
    Remedy:Operate the device in permitted ambient temperatures. For more details on environmental conditions, see "Environmental conditions" in the "Safety rules" section
    E20
    Cause:Improper use of the device
    Remedy:Only use the device for its intended purpose
    E22
    Cause:Welding current set too high
    Remedy:Ensure that the power source is being operated on the correct mains voltage; ensure that the correct fuse is set; set a lower welding current
    E37
    Cause:Mains voltage too high
    Remedy:Pull out the mains plug immediately; ensure that the power source is being operated on the correct mains voltage
    E36, E41, E45
    Cause:Mains voltage outside tolerance or maximum load of grid is too low
    Remedy:Ensure that the power source is being operated on the correct mains voltage; ensure that the correct fuse is set;
    E65 - E75
    Cause:Communication error with the display
    Remedy:Switch device off and on again / contact after-sales service if a repeated occurrence

    No function

    The device cannot be switched on
    Cause:Mains switch is faulty
    Remedy:Contact After-Sales Service
    No welding current
    Power source is switched on, indicator for the selected welding process is lit
    Cause:Welding power-lead connections have been disconnected
    Remedy:Establish proper welding power-lead connections
    Cause:Poor or no earth
    Remedy:Establish a connection to the workpiece
    Cause:There is a break in the power cable in the welding torch or electrode holder
    Remedy:Replace welding torch or electrode holder
    No welding current
    Device switched on, indicator for the selected welding process is lit, overtemperature indicator lit
    Cause:Duty cycle exceeded - device overloaded - fan running
    Remedy:Keep within duty cycle
    Cause:Thermostatic automatic circuit breaker has switched off the device
    Remedy:Wait until the power source comes back on automatically at the end of the cooling phase (do not switch off the device - the fan will cool it down)
    Cause:The fan in the power source is faulty
    Remedy:Contact After-Sales Service
    Cause:Insufficient cooling air intake
    Remedy:Ensure adequate air supply
    Cause:Air filter is dirty
    Remedy:Clean air filter
    Cause:Power module error
    Remedy:Turn off the device, then turn it on again
    If the error occurs frequently, contact After-Sales Service

    Faulty operation

    Poor ignition properties during MMA welding
    Cause:Incorrect welding process selected
    Remedy:Select "MMA welding" or "MMA welding with Cel electrode" process
    Cause:Starting current too low; electrode sticking during ignition
    Remedy:Increase starting current using HotStart function
    Cause:Starting current too high; electrode consumed too quickly during ignition or is generating a lot of spatter
    Remedy:Reduce starting current using SoftStart function
    In some cases, arc breaks during welding
    Cause:Break voltage (Uco) set too low
    Remedy:Increase break voltage (Uco) in Setup menu
    Cause:Electrode (e.g. grooved electrode) voltage too high
    Remedy:If possible, use an alternative electrode or a power source with more welding power
    Rod electrode tends to stick
    Cause:Value of arc-force dynamic parameter (MMA welding) set too low
    Remedy:Increase value of arc-force dynamic parameter
    Poor weld properties
    (severe spattering)
    Cause:Incorrect electrode polarity
    Remedy:Reverse electrode polarity (refer to manufacturer's instructions)
    Cause:Poor grounding (earthing) connection
    Remedy:Fasten earthing clamps directly to workpiece
    Cause:Setup parameters not ideal for selected welding process
    Remedy:Select the optimal settings in the Setup menu for the selected welding process
    Tungsten electrode melting
    Tungsten inclusions in base metal during the ignition phase
    Cause:Incorrect tungsten electrode polarity
    Remedy:Connect the TIG welding torch to the (-) current socket
    Cause:Incorrect (or no) shielding gas
    Remedy:Use inert shielding gas (argon)

    Average consumption values during welding

    Average wire electrode consumption during MIG/MAG welding

    Average wire electrode consumption at a wire speed of 5 m/min

     

    1.0 mm wire electrode diameter

    1.2 mm wire electrode diameter

    1.6 mm wire electrode diameter

    Steel wire electrode

    1.8 kg/h

    2.7 kg/h

    4.7 kg/h

    Aluminium wire electrode

    0.6 kg/h

    0.9 kg/h

    1.6 kg/h

    CrNi wire electrode

    1.9 kg/h

    2.8 kg/h

    4.8 kg/h

    Average wire electrode consumption at a wire speed of 10 m/min

     

    1.0 mm wire electrode diameter

    1.2 mm wire electrode diameter

    1.6 mm wire electrode diameter

    Steel wire electrode

    3.7 kg/h

    5.3 kg/h

    9.5 kg/h

    Aluminium wire electrode

    1.3 kg/h

    1.8 kg/h

    3.2 kg/h

    CrNi wire electrode

    3.8 kg/h

    5.4 kg/h

    9.6 kg/h

    Average wire electrode consumption during MIG/MAG welding

    Average wire electrode consumption at a wire speed of 5 m/min

     

    1.0 mm wire electrode diameter

    1.2 mm wire electrode diameter

    1.6 mm wire electrode diameter

    Steel wire electrode

    1.8 kg/h

    2.7 kg/h

    4.7 kg/h

    Aluminium wire electrode

    0.6 kg/h

    0.9 kg/h

    1.6 kg/h

    CrNi wire electrode

    1.9 kg/h

    2.8 kg/h

    4.8 kg/h

    Average wire electrode consumption at a wire speed of 10 m/min

     

    1.0 mm wire electrode diameter

    1.2 mm wire electrode diameter

    1.6 mm wire electrode diameter

    Steel wire electrode

    3.7 kg/h

    5.3 kg/h

    9.5 kg/h

    Aluminium wire electrode

    1.3 kg/h

    1.8 kg/h

    3.2 kg/h

    CrNi wire electrode

    3.8 kg/h

    5.4 kg/h

    9.6 kg/h

    Average shielding gas consumption during MIG/MAG welding

    Wire electrode diameter

    1.0 mm

    1.2 mm

    1.6 mm

    2.0 mm

    2 x 1.2 mm (TWIN)

    Average consumption

    10 l/min

    12 l/min

    16 l/min

    20 l/min

    24 l/min

    Average shielding gas consumption during TIG welding

    Gas nozzle size

    4

    5

    6

    7

    8

    10

    Average consumption

    6 l/min

    8 l/min

    10 l/min

    12 l/min

    12 l/min

    15 l/min

    Technical data

    Explanation of the term "duty cycle"

    Duty cycle (D.C.) is the proportion of time in a 10-minute cycle at which the device may be operated at its rated output without overheating.

    NOTE!

    The D.C. values specified on the rating plate are based on an ambient temperature of 40°C.

    If the ambient temperature is higher, either the D.C. or output must be reduced accordingly.

    Example: Welding at 150 A at 60% D.C.

    • Welding phase = 60% of 10 minutes = 6 minutes
    • Cooling phase = remaining time = 4 minutes
    • After the cooling phase, the cycle begins anew.

    If the device is to be continuously operated without stopping:

    1look in the technical data for a D.C. value of 100% for the reigning ambient temperature.
    2Reduce the output or amperage in line with this value so that the device can remain in use without observing a cooling phase.

    Explanation of the term "duty cycle"

    Duty cycle (D.C.) is the proportion of time in a 10-minute cycle at which the device may be operated at its rated output without overheating.

    NOTE!

    The D.C. values specified on the rating plate are based on an ambient temperature of 40°C.

    If the ambient temperature is higher, either the D.C. or output must be reduced accordingly.

    Example: Welding at 150 A at 60% D.C.

    • Welding phase = 60% of 10 minutes = 6 minutes
    • Cooling phase = remaining time = 4 minutes
    • After the cooling phase, the cycle begins anew.

    If the device is to be continuously operated without stopping:

    1look in the technical data for a D.C. value of 100% for the reigning ambient temperature.
    2Reduce the output or amperage in line with this value so that the device can remain in use without observing a cooling phase.

    TransPocket 150

    Mains voltage (U1)

    1 x 230 V

    Max. effective primary current (I1eff)

    15 A

    Max. primary current (I1max)

    24 A

    Max. apparent power (S1max)

    5.52 kVA

     

     

     

     

    Mains fuse protection

    16 A slow-blow

    Mains voltage tolerance

    -20% / +15%

    Grid frequency

    50/60 Hz

    Cos phi

    0.99

    Max. permitted mains impedance Zmax at PCC1)

    32 mOhm

    Recommended earth-leakage circuit breaker

    Type B

     

     

     

     

    Welding current range (I2) rod electrode

    10 - 150 A

    Welding current range (I2) TIG

    10 - 150 A

     

     

     

     

    Welding current for MMA welding 10 min / 40 °C (104 °F)

    35 %
    150 A

    60 %
    110 A

    100 %
    90 A

    Welding current for TIG welding 10 min / 40 °C (104 °F)

    35 %
    150 A

    60 %
    110 A

    100 %
    90 A

     

     

     

     

    Output voltage range according to standard characteristic (U2) rod electrode

    20.4 - 26.0 V

    Output voltage range according to standard characteristic (U2) TIG

    10.4 - 16.0 V

    Open circuit voltage (U0 peak)

    96 V

     

     

     

     

    Degree of protection

    IP 23

    Type of cooling

    AF

    Overvoltage category

    III

    Pollution degree according to IEC60664

    3

    EMC device class

    A

    Safety symbols

    S, CE

    Dimensions (length x width x height)

    365 x 130 x 285 mm
    14.4 x 5.1 x 11.2 in.

    Weight

    6.3 kg
    13.9 lb.

    Idle state power consumption
    at 230 V

    15 W

    Power source efficiency at
    150 A / 26 V

    87 %

    1)
    Interface to a 230/400 V and 50 Hz public grid

    TransPocket 180

    Mains voltage (U1)

    1 x 230 V

    Max. effective primary current (I1eff)

    16 A

    Max. primary current (I1max)

    25 A

    Max. apparent power (S1max)

    5.75 kVA

    Mains fuse protection

    16 A slow-blow

     

     

     

     

    Mains voltage tolerance

    -20% / +15%

    Grid frequency

    50/60 Hz

    Cos phi

    0.99

    Max. permitted mains impedance Zmax at PCC1)

    285 mOhm

    Recommended earth-leakage circuit breaker

    Type B

     

     

     

     

    Welding current range (I2) rod electrode

    10 - 180 A

    Welding current range (I2) TIG

    10 - 220 A

     

     

     

     

    Welding current for MMA welding 10 min / 40 °C (104 °F)

    40 %
    180 A

    60 %
    150 A

    100 %
    120 A

    Welding current for TIG welding 10 min / 40 °C (104 °F)

    40 %
    220 A

    60 %
    150 A

    100 %
    120 A

     

     

     

     

    Output voltage range according to standard characteristic (U2) rod electrode

    20.4 - 27.2 V

    Output voltage range according to standard characteristic (U2) TIG

    10.4 - 18.8 V

    Open circuit voltage (U0 peak)

    101 V

     

     

     

     

    Degree of protection

    IP 23

    Type of cooling

    AF

    Overvoltage category

    III

    Pollution degree according to IEC60664

    3

    EMC device class

    A

    Safety symbols

    S, CE

    Dimensions (length x width x height)

    435 x 160 x 310 mm
    17.1 x 6.3 x 12.2 in.

    Weight

    8.7 kg
    19.3 lb.

    Idle state power consumption
    at 230 V

    15 W

    Power source efficiency at
    180 A / 27.2 V

    88 %

    1)
    Interface to a 230/400 V and 50 Hz public grid

    TransPocket 180 MV

    Mains voltage (U1)

    1 x 230 V

    Max. effective primary current (I1eff)

    16 A

    Max. primary current (I1max)

    25 A

    Max. apparent power (S1max)

    5.75 kVA

    Mains fuse protection

    16 A slow-blow

     

     

    Mains voltage (U1)

    1 x 120 V

    Max. effective primary current (I1eff)

    20 A

    Max. primary current (I1max)

    28 A

    Max. apparent power (S1max)

    3.48 kVA

    Mains fuse protection

    20 A slow-blow

     

     

    Mains voltage (U1)

    1 x 120 V

    Max. effective primary current (I1eff)

    15 A

    Max. primary current (I1max)

    19 A

    Max. apparent power (S1max)

    2.28 kVA

    Mains fuse protection

    15 A slow-blow

     

     

    Mains voltage tolerance

    -20% / +15%

    Grid frequency

    50/60 Hz

    Cos phi

    0.99

    Max. permitted mains impedance Zmax at PCC1)

    285 mOhm

    Recommended earth-leakage circuit breaker

    Type B

     

     

    Welding current range (I2), U1 = 230 V,
    rod electrode

    10 - 180 A

    Welding current range (I2), U1 = 230 V,
    TIG

    10 - 220 A

     

     

    Welding current range (I2), U1 = 120 V,
    fuse = 20 A, rod electrode

    10 - 120 A

    Welding current range (I2), U1 = 120 V,
    fuse = 20 A, TIG

    10 - 170 A

     

     

    Welding current range (I2), U1 = 120 V,
    fuse = 15 A, rod electrode

    10 - 85 A

    Welding current range (I2), U1 = 120 V,
    fuse = 15 A, TIG

    10 - 140 A

     

     

     

     

    Welding current for MMA welding,
    10 min / 40 °C (104 °F),
    (U1 = 230 V, fuse= 16 A)

    40 %
    180 A

    60 %
    150 A

    100 %
    120 A

     

    Welding current for TIG welding,
    10 min / 40 °C (104 °F),
    (U1 = 230 V, fuse = 16 A)

    40 %
    220 A

    60 %
    160 A

    100 %
    130 A

     

     

     

     

    Welding current for MMA welding,
    10 min / 40 °C (104 °F),
    (U1 = 120 V, fuse= 20 A)

    40 %
    120 A

    60 %
    100 A

    100 %
    90 A

     

     

     

     

    Welding current for TIG welding,
    10 min / 40 °C (104 °F),
    (U1 = 120 V, fuse = 20 A)

    40 %
    170 A

    60 %
    130 A

    100 %
    100 A

     

     

     

     

    Welding current for MMA welding,
    10 min / 40 °C (104 °F),
    (U1 = 120 V, fuse= 15 A)

    40 %
    85 A

    60 %
    70 A

    100 %
    65 A

     

     

     

     

    Welding current for TIG welding,
    10 min / 40 °C (104 °F),
    (U1 = 120 V, fuse = 15 A)

    40 %
    140 A

    60 %
    110 A

    100 %
    100 A

     

     

     

     

    Output voltage range according to standard characteristic (U2)
    rod electrode

    20.4 - 27.2 V

    Output voltage range according to standard characteristic (U2)
    TIG

    10.4 - 18.8 V

    Open circuit voltage (U0 peak)

    101 V

     

     

     

     

    Degree of protection

    IP 23

    Type of cooling

    AF

    Overvoltage category

    III

    Pollution degree according to IEC60664

    3

    EMC device class

    A

    Safety symbols

    S, CE

    Dimensions (length x width x height)

    435 x 160 x 310 mm
    17.1 x 6.3 x 12.2 in.

    Weight excluding mains cable

    8.3 kg
    18.4 lb.

    Weight including mains cable

    8.9 kg
    19.6 lb.

    Idle state power consumption
    at 230 V

    15 W

    Power source efficiency at
    180 A / 27.2 V

    88 %

    1)
    Interface to a 230/400 V and 50 Hz public grid

    Overview with critical raw materials, year of production of the device

    Overview with critical raw materials:
    An overview of which critical raw materials are contained in this device can be found at the following Internet address.
    www.fronius.com/en/about-fronius/sustainability.

    To calculate the year of production of the device:
    • Each device is provided with a serial number
    • The serial number consists of 8 digits - for example 28020099
    • The first two digits give the number from which the year of production of the device can be calculated
    • This figure minus 11 gives the year of production
      • For example: Serial number = 28020065, calculation of the year of production = 28 - 11 = 17, year of production = 2017