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    • 002-25092024
    • Safety Instructions
      • Explanation of Safety Instructions
      • General
      • Intended use
      • Environmental conditions
      • Obligations of the Operating Company
      • Obligations of Personnel
      • Personal protection and protection of others
      • Notes on the correct handling of the cleaning and Print electrolytes
      • Risks from grid current and cleaning current
      • EMC measures
      • Particular hazard areas
      • Safety measures at the setup location and during transport
      • Safety measures in normal operation
      • Commissioning, maintenance and repair
      • Safety inspection
      • Safety Symbols
      • Copyright
    • General information
      • General information
        • Device concept
        • Intended use
        • Transport information
        • Setup regulations
        • Warning notices on the device
      • Scope of Supply and Options
        • Scope of supply
        • Options for the blow-off torch
        • Options for the small cleaning torch
        • Print set
    • Operating controls, connections and mechanical components
      • Operating controls, connections and mechanical components
        • Safety
        • Controls, connections, and mechanical components - front, blow-off torch, and rear
        • Controls, connections, and mechanical components - small cleaning torch
      • Control Panel
        • Control panel
    • Before commissioning
      • Safety Instructions for commissioning, operation, and maintenance
        • Read and follow the Safety Instructions!
        • Safety Instructions for commissioning, operation, and maintenance
      • Preparing the workstation
        • Preparing the workstation
        • Connecting the grounding cable
        • Before using the blow-off torch and the small cleaning torch for the first time
    • Cleaning
      • Cleaning with the blow-off torch - preparation
        • Overview
        • Mounting the cleaning electrode on the blow-off torch
        • Aligning the cleaning electrode
        • Mounting cleaning felt by means of O-ring on 45 mm / 1.77 inch cleaning electrode
        • Attaching supplied cleaning felt to cleaning electrode 22 mm / 0.87 inch
      • Fitting the optionally available cleaning felts to the blow-off torch
        • Mounting cleaning felt by means of felt mounting tool - 22 mm / 0.87 inch cleaning electrode
      • Fitting the large cleaning brush to the blow-off torch
        • Fitting the large cleaning brush to the blow-off torch
        • Re-adjusting the large cleaning brush
      • Cleaning with the blow-off torch
        • Filling with cleaning electrolyte
        • Connecting to the compressed air
        • Cleaning with the blow-off torch
        • After cleaning
      • Cleaning with the small cleaning torch
        • Overview
        • Mounting the cleaning electrode
        • Attaching the supplied cleaning felt to the cleaning electrode
        • Mounting cleaning felt by means of torch holder - 10 mm / 0.39 inch cleaning electrode
        • Mounting the cleaning brush
        • Readjusting the cleaning brush
        • Placing the cleaning torch in the cleaning torch holder
        • Connecting the small cleaning torch
        • Screwing the cleaning electrolyte onto the cleaning torch
        • Cleaning with the small cleaning torch
        • After cleaning
    • Polishing
      • Polishing with the blow-off torch
        • General
        • Preparing for polishing with the blow-off torch
        • Polishing with the blow-off torch
        • After polishing
      • Polishing with the small cleaning torch
        • General
        • Preparing for polishing
        • Polishing
        • After polishing
    • Printing
      • Printing
        • General
        • Mounting the Print electrode and Print felt
        • Preparing the workstation for Printing
        • Printing
        • After the Print process
    • Service, maintenance and disposal
      • Care, maintenance
        • General
        • At every start-up
        • At the end of each shift
      • Disposal
        • Disposal
    • Technical data
      • Technical data
        • MagicCleaner
          300 /EF
          300 /CN
          300 /np
        • MagicCleaner
          300 MV/B
          300 MV/np

    MagicCleaner 300 Operating instructions

    Operating controls
    Safety Instructions
    Mounting the cleaning electrode
    Mounting the cleaning brush
    Preparing the workstation
    Cleaning
    Polishing
    Printing
    Maintenance
    Technical data
    Spare parts

    Safety Instructions

    Explanation of Safety Instructions

    DANGER!

    Indicates an immediate danger.

    Death or serious injury may result if appropriate precautions are not taken.

    WARNING!

    Indicates a possibly dangerous situation.

    Death or serious injury may result if appropriate precautions are not taken.

    CAUTION!

    Indicates a situation where damage or injury could occur.

    Minor injury or damage to property may result if appropriate precautions are not taken.

    NOTE!

    Indicates the possibility of flawed results and damage to the equipment.

    1. Safety Instructions

    Explanation of Safety Instructions

    DANGER!

    Indicates an immediate danger.

    Death or serious injury may result if appropriate precautions are not taken.

    WARNING!

    Indicates a possibly dangerous situation.

    Death or serious injury may result if appropriate precautions are not taken.

    CAUTION!

    Indicates a situation where damage or injury could occur.

    Minor injury or damage to property may result if appropriate precautions are not taken.

    NOTE!

    Indicates the possibility of flawed results and damage to the equipment.

    1. Safety Instructions

    General

    The device has been manufactured in line with the state of the art and according to recognized safety standards. If used incorrectly or misused, however, it can cause:
    • Serious or fatal injury to the operator or third parties
    • Damage to the device and other material assets belonging to the operating company
    • Inefficient operation of the device
    All persons involved in the commissioning, operation, maintenance, and servicing of the device must
    • Be suitably qualified
    • Have fully read and precisely followed these Operating Instructions

    The Operating Instructions must always be kept to hand wherever the device is being used. In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.

    All safety and danger notices on the device:
    • Must be kept in a legible state
    • Must not be damaged/marked
    • Must not be removed
    • Must not be covered, pasted, or painted over

    Before starting up the device, remedy any faults that could compromise safety.
    Your personal safety is at stake!

    1. Safety Instructions

    Intended use

    The device is to be used exclusively for its intended purpose.

    The manufacturer shall not be liable for any damage resulting from any other use or use beyond the scope of this manual.

    Intended use also means
    • Reading and adhering to all instructions in the Operating Instructions
    • Carefully reading and obeying all safety instructions and danger notices
    • Carrying out all the specified inspection and maintenance work.

    The device is designed for operation in industry and business. The manufacturer shall not be liable for any damage resulting from use in a living area.

    The manufacturer shall also not be liable for faulty or incorrect work results.

    1. Safety Instructions

    Environmental conditions

    Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer accepts no liability for any damage resulting from improper use.

    Temperature range of ambient air:
    • During operation: 0 °C to +40 °C (32 °F to 104 °F)
    • During transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)

    NOTE!

    The minus temperature range for transport and storage refers only to the device and accessories, not to the cleaning and Print electrolytes.

    Relative humidity:
    • up to 50% at 40 °C (104 °F)
    • up to 90% at 20 °C (68 °F)

    Ambient air: free of dust, acids, corrosive gases or substances.
    Altitude above sea level: up to 2000 m (6561 ft. 8.16 in.)

    1. Safety Instructions

    Obligations of the Operating Company

    The operating company must only allow persons to work with the device if they
    • Are familiar with the basic occupational safety and accident prevention regulations and are trained in handling the device
    • Have read and understood these Operating Instructions, especially the section "Safety Rules," and have confirmed this with their signature
    • Are trained according to the requirements for the work results

    The safety-conscious work of the personnel must be checked regularly.

    1. Safety Instructions

    Obligations of Personnel

    All persons who are assigned to work with the device must do the following before beginning the work:
    • Follow the basic regulations for occupational safety and accident prevention
    • Read these Operating Instructions, especially the section "Safety Rules," and confirm that they have understood and will follow them by signing

    Before leaving the workplace, ensure that no personal injury or property damage can occur in one's absence.

    1. Safety Instructions

    Personal protection and protection of others

    You are exposed to numerous hazards while working with the device, for example:

    • Irritation or burning of the skin due to contact with cleaning electrolyte or Print electrolyte
    • Danger of serious eye damage due to contact with cleaning electrolyte or Print electrolyte
    • General hazards when handling chemicals

      Observe the safety data sheets of the cleaning and Print electrolytes!
    • Electrical risks from grid current and cleaning current
    • Harmful vapors
    Individuals working on the workpiece during the cleaning process must wear suitable work clothing with the following properties:
    • Resistant against acids and chemicals
    • Insulating and dry
    • Covering the entire body and in good condition with no damage

    Work clothing includes the following:

    • Tightly fitting safety goggles (eye protection)
    • Rigid, wet-insulating footwear
    • Protective gloves (hand protection): impermeable, resistant to acids and chemicals
    • Breathing protection
    • Protective apron (for example when decanting chemicals)

    The required condition of work clothing and protective measures are indicated on the safety data sheet of the cleaning and Print electrolytes.

    Immediately remove work clothing contaminated with cleaning agent!

    • Do not eat or drink when working with the device
    • Keep cleaning and Print electrolytes away from food, beverages, and feedstuffs
    • Wash hands before breaks and at the end of work
    Keep persons, especially children, and those who are pregnant or unwell, away during the operation of the devices and during the working process. However, if persons are in the vicinity:
    • Inform them of all risks
    • Provide suitable protective equipment
      or
    • Construct suitable protective walls or curtains.
    1. Safety Instructions

    Notes on the correct handling of the cleaning and Print electrolytes

    The following points must be observed when handling the cleaning and Print electrolytes. For exact data, please refer to the respective safety data sheets. For current safety data sheets, use the following link:

    www.fronius.com/magiccleaner

    First aid measures

    • After inhalation provide fresh air. Consult a physician if complaints persist.
    • After skin contact, wash immediately with soap and water, and rinse thoroughly. Consult a physician if skin irritation persists.
    • If swallowed, do not induce vomiting, rinse mouth and drink plenty of water, seek medical advice immediately.
    • After eye contact, rinse opened eye for several minutes under running water (eye wash) and seek medical advice.
      If present, remove contact lenses and continue rinsing.

    Storage

    • Only use containers specifically approved for the cleaning agents
    • Keep container tightly closed
    • Do not store together with alkalis (lyes) and metals
    • Store in a cool and dry place
    • Provide acid resistant floor
    • Keep under lock and key and out of reach of children

    Other notes

    • To avoid thermal decomposition, do not heat (danger of toxic gases being produced)
    • Provide emergency cooling in the event of a fire in the environment
    • Avoid contact with skin, eyes, and mucous membranes
    • Use only in well ventilated areas, use respiratory protection or adequate exhaust ventilation.
    • When diluting, always add acid to water - not vice versa!
    • Dispose of cleaning agents or uncleaned packaging in accordance with national regulations. Do not dispose of with household waste!
    • Do not allow to enter drains, watercourses or groundwater (e.g., via the soil)
    1. Safety Instructions

    Risks from grid current and cleaning current

    An electric shock can be fatal. Every electric shock poses a risk of death.

    Do not touch voltage-carrying parts inside or outside the device.

    Ensure suitable personal protection with dry temporary backing or cover with sufficient insulation against the ground potential. The temporary backing or cover must completely cover the entire area between the body and the ground potential.



    All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Replace loose connections and scorched, damaged, or inadequately dimensioned cables and leads immediately.

    Do not wrap cables or leads around your body or parts of the body.

    Have the mains and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.

    Only operate the device on a grid with a ground conductor and a socket with a ground conductor contact.

    Operating the device on a grid without a ground conductor and on a socket without a ground conductor contact is considered gross negligence. The manufacturer accepts no liability for any damage resulting from improper use.

    Use suitable equipment to ensure that the workpiece is sufficiently grounded if necessary.

    Switch off unused devices.

    Before working on the device, switch off the device and unplug the mains plug.

    Secure the device to prevent the mains plug from being connected and switched on again by applying a clearly legible and understandable warning sign.

    The device may only be opened by professionally trained service technicians.

    1. Safety Instructions

    EMC measures

    It is the responsibility of the operator to take care to ensure that there is no electromagnetic interference with electrical and electronic equipment.

    If electromagnetic interference is identified, then the operator is obliged to take action to rectify the situation

    Check and evaluate possible problems and the interference immunity of equipment in the vicinity according to national and international regulations:
    • Safety devices
    • Mains power lines, signal lines, and data transfer lines
    • IT and telecommunications equipment
    • Devices for measuring and calibrating
    • The health of persons close by, e.g., those with pacemakers and hearing aids
    • Persons with pacemakers must seek advice from their doctor before staying in the immediate vicinity of the device and the cleaning process

    Electromagnetic fields may cause health problems that are not yet known.

    Supporting measures to avoid EMC problems:
    1. Mains power supply
      • If electromagnetic interference occurs despite a mains connection that complies with regulations, take additional measures (e.g., use a suitable mains filter).
    2. Equipotential bonding
    3. Workpiece grounding
      • If necessary, establish grounding using suitable capacitors.
    4. Shield, if necessary
      • Shield other devices in the vicinity
      • Shield entire system
    1. Safety Instructions

    Particular hazard areas

    Special regulations apply in areas at risk of fire or explosion

    • Follow the appropriate national and international regulations.

    Devices for work in areas with increased electrical hazard (such as boilers) must be labeled with the symbol [S] (Safety).

    Measurements of toxic emissions when working with the device showed values below permissible "average workplace concentrations" (MAK).
    Nevertheless:

    • Ensure there is a sufficient supply of fresh air.
    • Keep your face away from any vapors that arise.
    • Do not inhale vapors, or extract vapors from the work area by suitable means.
    During operation
    • Ensure that all covers are closed, and all side parts have been mounted properly.
    • Keep all covers and side parts closed.

    If the device is equipped with a carrier belt or handle, then this is used exclusively for transport by hand. The carrier belt is not suitable for transport by crane, counterbalanced lift truck or other mechanical lifting tools.

    1. Safety Instructions

    Safety measures at the setup location and during transport

    A toppling device can be deadly! Set up the device securely on an even, solid surface
    • The maximum permitted tilt angle is 10°.
    Special regulations apply in areas at risk of fire or explosion
    • Follow the appropriate national and international regulations.

    Use instructions and checks within the company to ensure that the vicinity of the workplace is always clean and organized.

    Only set up and operate the device in accordance with the protection class shown on the rating plate.

    When setting up the device, ensure that there is an all-round clearance of 0.5 m (1 ft. 7.69 in.) to allow cooling air to circulate unhindered.

    Take care to ensure that the applicable national and regional guidelines and accident prevention regulations are observed when transporting the device, especially guidelines concerning hazards during transport and shipment.

    Before transporting the device, always completely drain the cleaning electrolyte.

    It is essential to conduct a visual inspection of the device to check for damage after it has been transported but before commissioning. Have any damage repaired by trained service technicians before commissioning the device.

    1. Safety Instructions

    Safety measures in normal operation

    Only operate the device when all safety devices are fully functional. If the protection devices are not fully functional, there is a danger of:
    • Serious or fatal injury to the operator or third parties
    • Damage to the device and other material assets belonging to the operating company
    • Inefficient operation of the device

    Safety devices that are not fully functional must be repaired before the device is switched on.

    Never bypass or disable protection devices.

    Before switching on the device, ensure that no one can be put in danger.

    The device must be examined at least once a week for externally detectable damage and functionality of the safety devices.

    Only Fronius cleaning and Print electrolytes are suitable for use in our devices.

    Do not mix Fronius cleaning and Print electrolytes with other cleaning agents.

    If damage occurs due to the use of other cleaning agents, the manufacture is not liable for this and all warranty claims are forfeited.

    Transport the cleaning and Print electrolytes in closed original containers exclusively.

    1. Safety Instructions

    Commissioning, maintenance and repair

    It is impossible to guarantee that externally procured parts are designed and manufactured to meet the demands made on them, or that they satisfy safety requirements.

    • Use only original spare and wearing parts (also applies to standard parts).
    • Do not carry out any alterations, installations, or modifications to the device without first obtaining the manufacturer's permission.
    • Components that are not in perfect condition must be changed immediately.
    • When ordering, specify the exact name and part number according to the Spare Parts List, as well as the serial number of your device.

    In addition to a cable connection, the housing screws provide the protective conductor connection for grounding the housing parts.
    Always use original housing screws in the appropriate number with the specified torque.

    1. Safety Instructions

    Safety inspection

    The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.

    A safety inspection by a certified electrician is recommended:
    • After changes
    • After alterations
    • After repair, service and maintenance
    • At least every twelve months.

    For the safety inspection, follow the appropriate national and international standards and guidelines.

    You can obtain more information about the safety inspection from your service center. The service center will provide the necessary documents upon request.

    1. Safety Instructions

    Safety Symbols

    Devices with the CE mark satisfy the essential requirements of the low-voltage and electromagnetic compatibility directives (e.g., relevant product standards of the EN 60974 series).

    Devices marked with the CSA test mark satisfy the requirements of the relevant standards for Canada and the USA.

    1. Safety Instructions

    Copyright

    Copyright of these Operating Instructions remains with the manufacturer.

    Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the Operating Instructions, we will be most grateful for your comments.

    General information

    General information

    Device concept

    MagicCleaner 300

    The MagicCleaner 300 is a device for the electrochemical surface treatment of stainless steel.

    The following surface treatments can be carried out:

    • Cleaning of temper coloration and restoration of the oxide layer after welding and cutting
    • Polishing of welds
    • Printing - electrochemical surface printing
      (optional)

    The MagicCleaner 300 is equipped with an automatic blow-off torch. If compressed air is connected to the rear of the device, the vapors produced are blown out of the working area when working with the blow-off torch.
    The MagicCleaner 300 also has a pump with which the cleaning electrolyte can be pumped manually or automatically.

    1. General information

    General information

    Device concept

    MagicCleaner 300

    The MagicCleaner 300 is a device for the electrochemical surface treatment of stainless steel.

    The following surface treatments can be carried out:

    • Cleaning of temper coloration and restoration of the oxide layer after welding and cutting
    • Polishing of welds
    • Printing - electrochemical surface printing
      (optional)

    The MagicCleaner 300 is equipped with an automatic blow-off torch. If compressed air is connected to the rear of the device, the vapors produced are blown out of the working area when working with the blow-off torch.
    The MagicCleaner 300 also has a pump with which the cleaning electrolyte can be pumped manually or automatically.

    1. General information
    2. General information

    Device concept

    MagicCleaner 300

    The MagicCleaner 300 is a device for the electrochemical surface treatment of stainless steel.

    The following surface treatments can be carried out:

    • Cleaning of temper coloration and restoration of the oxide layer after welding and cutting
    • Polishing of welds
    • Printing - electrochemical surface printing
      (optional)

    The MagicCleaner 300 is equipped with an automatic blow-off torch. If compressed air is connected to the rear of the device, the vapors produced are blown out of the working area when working with the blow-off torch.
    The MagicCleaner 300 also has a pump with which the cleaning electrolyte can be pumped manually or automatically.

    1. General information
    2. General information

    Intended use

    The MagicCleaner 300 is intended exclusively for the electrochemical cleaning of stainless steel. Any other use is deemed to be "not in accordance with the intended purpose." The manufacturer shall not be liable for any damage resulting from such improper use.

    Intended use also means

    • Reading and understanding these Operating Instructions,
    • Reading and understanding all safety data sheets of the cleaning and Print electrolytes
    • Carrying out all the specified inspection and maintenance work
    1. General information
    2. General information

    Transport information

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

     IMPORTANT! Before transport:

    • Empty the cleaning electrolyte tank completely (if necessary, tilt or turn the unit over)
    • Empty the blow-off torch:
      Switch the pump to manual mode and press the Start key on the blow-off torch
    • Unscrew the cleaning electrolyte from the small cleaning torch
    • Empty hand pump
    • Empty small cleaning torch
    • Remove used cleaning felt
    • Clean cleaning electrodes
    1. General information
    2. General information

    Setup regulations

    Operation outdoors
    The device can be installed and operated outdoors in accordance with its degree of protection IP 23. However, the installed electrical parts must be protected from direct exposure to moisture, e.g. external wet cleaning.

    Ambient temperature
    IMPORTANT! The operating and storage temperature must not fall below the following temperatures:
    • without cleaning electrolyte: -25 °C / -13 °F
    • with cleaning electrolyte: 0 °C / 32 °F

    Install the device in such a way that it is not additionally heated by heat sources such as radiators, heaters or annealing furnaces, direct sunlight, etc.

    1. General information
    2. General information

    Warning notices on the device

    The device is equipped with warning notices and a rating plate.
    The warning notices and rating plate must not be removed or painted over.

    Rating plate and warnings on the device

    Wear tightly sealed eye protection / tightly sealed safety goggles

    Wear half-mask facepiece with filters as respiratory protection

    Use gloves

     

    Use protective equipment according to the safety data sheet of the cleaning electrolyte used!

     

     

    Caution! Corrosive liquids

    1. General information

    Scope of Supply and Options

    Scope of supply

    (1)
    MagicCleaner 300 with blow-off torch and torch holder
    (2)
    Adapter for the large cleaning brush
    (3)
    Large cleaning brush
    (4)
    Grounding cable with bayonet connector, 10 mm², 3 m / 9 feet 10.11 inch
    (5)
    Tungsten cleaning electrode, 22 mm / 0.87 inch
    (6)
    Mounting ring 19 x 23 x 10 mm / 0.75 x 0.91 x 0.39 inch
    (7)
    Cleaning felt 22 mm / 0.87 inch (2 pcs.)
    (8)
    Graphite cleaning electrode, 45 mm / 1.77 inch
    (9)
    Mounting ring 36.81 x 3.53 mm / 1.45 x 0.13 inch
    (10)
    Cleaning felt 45 mm / 1.77 inch
    (11)
    Graphite cleaning electrode, 22 mm / 0.87 inch
    (for the small cleaning torch)
    (12)
    Cleaning felt 22 mm / 0.87 inch, 2 pcs.
    (for the small cleaning torch)
    (13)
    Graphite cleaning electrode, 10 mm / 0.39 inch
    (for the small cleaning torch)
    (14)
    Cleaning felt 10 mm / 0.39 inch, 3 pcs.
    (for the small cleaning torch)
    (15)
    Small cleaning torch
    (16)
    Power cable
    for the small cleaning torch
    (17)
    Cleaning torch holder
    for the small cleaning torch
    (18)
    Adapter for the small cleaning brush
    (19)
    Small cleaning brush
    (20)
    Brush insert
    (for the small cleaning brush)

    Not shown:

    • 2.5 mm / 0.10 inch Allen key
    • These Operating Instructions
    • Small parts boxes

    The cleaning electrolytes are not included in the scope of supply.

    1. General information
    2. Scope of Supply and Options

    Scope of supply

    (1)
    MagicCleaner 300 with blow-off torch and torch holder
    (2)
    Adapter for the large cleaning brush
    (3)
    Large cleaning brush
    (4)
    Grounding cable with bayonet connector, 10 mm², 3 m / 9 feet 10.11 inch
    (5)
    Tungsten cleaning electrode, 22 mm / 0.87 inch
    (6)
    Mounting ring 19 x 23 x 10 mm / 0.75 x 0.91 x 0.39 inch
    (7)
    Cleaning felt 22 mm / 0.87 inch (2 pcs.)
    (8)
    Graphite cleaning electrode, 45 mm / 1.77 inch
    (9)
    Mounting ring 36.81 x 3.53 mm / 1.45 x 0.13 inch
    (10)
    Cleaning felt 45 mm / 1.77 inch
    (11)
    Graphite cleaning electrode, 22 mm / 0.87 inch
    (for the small cleaning torch)
    (12)
    Cleaning felt 22 mm / 0.87 inch, 2 pcs.
    (for the small cleaning torch)
    (13)
    Graphite cleaning electrode, 10 mm / 0.39 inch
    (for the small cleaning torch)
    (14)
    Cleaning felt 10 mm / 0.39 inch, 3 pcs.
    (for the small cleaning torch)
    (15)
    Small cleaning torch
    (16)
    Power cable
    for the small cleaning torch
    (17)
    Cleaning torch holder
    for the small cleaning torch
    (18)
    Adapter for the small cleaning brush
    (19)
    Small cleaning brush
    (20)
    Brush insert
    (for the small cleaning brush)

    Not shown:

    • 2.5 mm / 0.10 inch Allen key
    • These Operating Instructions
    • Small parts boxes

    The cleaning electrolytes are not included in the scope of supply.

    1. General information
    2. Scope of Supply and Options

    Options for the blow-off torch

    (1)
    10 x cleaning felt
    22 mm / 0.87 inch
    42,0510,0501
    (2)
    Tungsten cleaning electrode
    22 mm / 0.87 inch
    42,0510,0520
    (3)
    10 x cleaning felt
    22 mm / 0.87 inch / 70°
    42,0510,0503
    (4)
    Tungsten cleaning electrode
    22 mm / 0.87 inch / 70°
    42,0510,0522
    (5)
    10 x cleaning felt
    10 mm / 0.39 inch
    42,0510,0507
    (6)
    Tungsten cleaning electrode
    10 mm / 0.39 inch
    42,0510,0526
    (7)
    10 x cleaning felt
    10 mm / 0.39 inch / 70°
    42,0510,0509
    (8)
    Tungsten cleaning electrode
    10 mm / 0.39 inch / 70°
    42,0510,0528
    (9)
    Mounting ring
    D=36.81 x d=29.75 mm /
    D=1.45 x d=1.17 inch
    42,0510,0532
    (10)
    10 x cleaning felt
    45 mm / 1.77 inch
    42,0510,0525
    (11)
    Graphite cleaning electrode
    45 mm / 1.77inch
    42,0510,0524
    (12)
    5 x large cleaning brushes
    42,0510,0530
    (13)
    Adapter for the large cleaning brush
    42,0510,0531
    (14)
    Cleaning electrolyte red 5 l
    42,0510,0384
    (15)
    Cleaning electrolyte blue 5 l
    42,0510,0388
    (16)
    Neutralizer
    1 l spray bottle
    42,0510,0385
    (17)
    Neutralizer
    5 l canister
    42,0510,0386
    1. General information
    2. Scope of Supply and Options

    Options for the small cleaning torch

    (1)
    Adapter for the small cleaning brush
    42,0510,0511
    (2)
    5 x small cleaning brushes
    42,0510,0510
    (3)
    Graphite cleaning electrode
    22 mm / 0.87 inch
    42,0510,0500
    (4)
    10 x cleaning felt
    22 mm / 0.87 inch
    42,0510,0501
    (5)
    Graphite cleaning electrode
    10 mm / 0.39 inch
    42,0510,0506
    (6)
    10 x cleaning felt
    10 mm / 0.39 inch
    42,0510,0507
    (7)
    Graphite cleaning electrode
    22 mm / 0.87 inch / 70°
    42,0510,0502
    (8)
    10 x cleaning felt
    22 mm / 0.87 inch / 70°
    42,0510,0503
    (9)
    Graphite cleaning electrode
    10 mm / 0.39 inch / 70°
    42,0510,0508
    (10)
    10 x cleaning felt
    10 mm / 0.39 inch / 70°
    42,0510,0509
    (11)
    Graphite cleaning electrode
    35 mm / 1.38 inch
    42,0510,0504
    (12)
    10 x cleaning felt
    35 mm / 1.38 inch
    42,0510,0505
    +
    1 x mounting ring
    D=27.08 x d=23.52 mm /
    D=1.07 x d=0.93 inch

     

    (13)
    6 x cleaning electrolyte blue 0.1 l
    42,0510,0381
    (14)
    6 x cleaning electrolyte red 0.1 l
    42,0510,0380
    (15)
    Neutralizer
    1 l spray bottle ... 42,0510,0385
    (16)
    Neutralizer
    5 l canister ... 42,0510,0386
    1. General information
    2. Scope of Supply and Options

    Print set

    Print set 42,0510,0540
    (1)
    Print film with Fronius logo
    (for testing)
    (2)
    Print electrolyte black 0.1 l
    42,0510,0390
    (3)
    Print electrolyte white 0.1 l
    42,0510,0391
    (4)
    Print torch holder
    (5)
    Print torch
    (6)
    Allen key
    WAF 2.5 mm
    (7)
    Power cable 2 m / 6 feet 6.74 inch
    for the Print torch
    (8)
    Graphite Print electrode, 35 x 10 mm / 1.38 x 0.39 inch
    (9)
    5 x mounting ring
    (for attaching the Print felt to the Print electrode)
    (10)
    20 x Print felt 40 x 60 mm / 1.57 x 2.36 inch
    (11)
    Print film
    (option, to be ordered separately from Fronius)

    Operating controls, connections and mechanical components

    Operating controls, connections and mechanical components

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this equipment and all system components.

    1. Operating controls, connections and mechanical components

    Operating controls, connections and mechanical components

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this equipment and all system components.

    1. Operating controls, connections and mechanical components
    2. Operating controls, connections and mechanical components

    Safety

    WARNING!

    Danger from incorrect operation and work that is not carried out properly.

    This can result in serious personal injury and damage to property.

    All the work and functions described in this document must only be carried out by technically trained and qualified personnel.

    Read and understand this document in full.

    Read and understand all safety rules and user documentation for this equipment and all system components.

    1. Operating controls, connections and mechanical components
    2. Operating controls, connections and mechanical components

    Controls, connections, and mechanical components - front, blow-off torch, and rear

    (1)
    Mounting device
    for mounting the cleaning felt
    (2)
    Collection tray
    (3)
    Blow-off torch
    fixed cleaning torch with automatic blow-off function
    (4)
    Torch holder
    for holding the blow-off torch
    The torch holder can also be attached to the other side of the device.
    (5)
    Control panel
    (6)
    (+) current socket
    for connecting the grounding cable
    (7)
    Connection of small cleaning torch
    (8)
    Cleaning electrode
    (9)
    Start key
    to switch on the pump and activate the cleaning current
    (10)
    Stop key
    to switch off the pump and deactivate the cleaning current
    (11)
    Allen screws
    (12)
    Power switch
    (13)
    Compressed air connection
    (14)
    Mains cable
    (15)
    Cleaning electrolyte tank
    1. Operating controls, connections and mechanical components
    2. Operating controls, connections and mechanical components

    Controls, connections, and mechanical components - small cleaning torch

    (1)
    Cleaning electrolyte 0.1 l
    for screwing onto the small cleaning torch
    (2)
    Small cleaning torch
    or
    Print torch
    (3)
    Holder for the small cleaning torch
    or
    Print torch holder
    (4)
    Hand pump
    for conveying the cleaning electrolyte (only on the small cleaning torch)
    (5)
    Fixing screw
    (6)
    Cleaning electrode
    (7)
    Cleaning felt
    1. Operating controls, connections and mechanical components

    Control Panel

    Control panel

    (1)
    Blow-off torch LED
    lights up when blow-off torch is active
    (2)
    Small torch LED
    lights up when the small torch is activated
    (3)
    Cleaning power control knob
    1 ... low cleaning power
    4 ... high cleaning power
    The cleaning power cannot be set in Print mode.
    (4)
    Tank capacity LED
    lights up when the liquid in the tank falls below a defined limit value
    (5)
    Pump power control knob
    specifies the supply rate of the cleaning electrolyte
    MANUAL: The cleaning electrolyte is delivered when the Start key is pressed and held on the blow-off torch.
    Automatic mode - lowest supply rate
    Automatic mode - largest supply rate

    Automatic mode is started by pressing the Start key on the blow-off torch and ended by pressing the Stop key.
    If there is no cleaning current, the pump switches off automatically after 20 seconds.
    (6)
    Overtemperature LED
    lights up if the device overheats.
    Operation is interrupted and can only be continued after the device has cooled down
    (7)
    Print LED
    lights up when Print mode is activated
    (8)
    Operating mode control knob
    to set the following operating modes:
    Blow-off torch
    AC - CLEAN ... for cleaning welds
    DC - POLISH ... for polishing welds
    Small torch
    AC - CLEAN ... for cleaning welds
    DC - POLISH ... for polishing welds
    Printing
    • - PRINT ... dark print
    o - PRINT ... light print
    1. Operating controls, connections and mechanical components
    2. Control Panel

    Control panel

    (1)
    Blow-off torch LED
    lights up when blow-off torch is active
    (2)
    Small torch LED
    lights up when the small torch is activated
    (3)
    Cleaning power control knob
    1 ... low cleaning power
    4 ... high cleaning power
    The cleaning power cannot be set in Print mode.
    (4)
    Tank capacity LED
    lights up when the liquid in the tank falls below a defined limit value
    (5)
    Pump power control knob
    specifies the supply rate of the cleaning electrolyte
    MANUAL: The cleaning electrolyte is delivered when the Start key is pressed and held on the blow-off torch.
    Automatic mode - lowest supply rate
    Automatic mode - largest supply rate

    Automatic mode is started by pressing the Start key on the blow-off torch and ended by pressing the Stop key.
    If there is no cleaning current, the pump switches off automatically after 20 seconds.
    (6)
    Overtemperature LED
    lights up if the device overheats.
    Operation is interrupted and can only be continued after the device has cooled down
    (7)
    Print LED
    lights up when Print mode is activated
    (8)
    Operating mode control knob
    to set the following operating modes:
    Blow-off torch
    AC - CLEAN ... for cleaning welds
    DC - POLISH ... for polishing welds
    Small torch
    AC - CLEAN ... for cleaning welds
    DC - POLISH ... for polishing welds
    Printing
    • - PRINT ... dark print
    o - PRINT ... light print

    Before commissioning

    Safety Instructions for commissioning, operation, and maintenance

    Read and follow the Safety Instructions!

    The following Safety Instructions provide information about dangers that occur when working with and on the device.

    IMPORTANT! Read and follow these Safety Instructions carefully before and during all installation, cleaning, polishing, printing, and maintenance activities!

    Follow the safety rules below when carrying out all tasks described in this document!

    1. Before commissioning

    Safety Instructions for commissioning, operation, and maintenance

    Read and follow the Safety Instructions!

    The following Safety Instructions provide information about dangers that occur when working with and on the device.

    IMPORTANT! Read and follow these Safety Instructions carefully before and during all installation, cleaning, polishing, printing, and maintenance activities!

    Follow the safety rules below when carrying out all tasks described in this document!

    1. Before commissioning
    2. Safety Instructions for commissioning, operation, and maintenance

    Read and follow the Safety Instructions!

    The following Safety Instructions provide information about dangers that occur when working with and on the device.

    IMPORTANT! Read and follow these Safety Instructions carefully before and during all installation, cleaning, polishing, printing, and maintenance activities!

    Follow the safety rules below when carrying out all tasks described in this document!

    1. Before commissioning
    2. Safety Instructions for commissioning, operation, and maintenance

    Safety Instructions for commissioning, operation, and maintenance

    WARNING!

    Danger due to incorrect operation.

    This can result in severe personal injury and damage to property.

    Do not use the functions described here until you have fully read and understood the Operating Instructions.

    Do not use the functions described here until you have fully read and understood all of the Operating Instructions for the system components, especially the safety rules and the safety data sheets for the cleaning electrolyte.

    WARNING!

    Danger from electrical current!

    This can result in serious personal injury and damage to property.

    Before starting the installation work, switch off the device and disconnect it from the grid.

    Secure the device to prevent it from being switched back on again.

    WARNING!

    Danger due to harmful vapors!

    When working with the device, vapors are produced which are severely harmful to the human body and can cause respiratory problems, respiratory diseases, and further personal injury.

    Do not breathe in vapors produced

    While working with the device, keep your head away from the working area and the vapors produced

    Use extraction and respiratory protection

    CAUTION!

    Danger from escaping cleaning or Print electrolyte!

    Personal injury and damage to property may result.

    Observe the safety data sheets of the cleaning and Print electrolytes

    Always screw the cleaning electrolyte onto the small cleaning torch with the opening facing upwards

    Use protective equipment according to the safety data sheet of the cleaning or Print electrolytes used

    Make sure that the cleaning or Print electrolyte does not come into contact with clothing or body parts

    CAUTION!

    Danger from spilled, leaked or uncollected chemicals!

    Personal injury and damage to property or the environment may result.

    For cleaning, polishing or Print work, provide an acid-resistant drip tray.

    Make sure that cleaning or Print electrolytes cannot escape in an uncontrolled manner.

    CAUTION!

    Danger from live cleaning electrodes, cleaning brushes, and Print electrodes!

    Damage to the workpiece and cleaning or Print electrode may result.
    As soon as the device's power cable is connected to the grid, the device is switched on. As soon as the small cleaning torch or the Print torch is connected to the device, current flows through the cleaning electrode, cleaning brush, or Print electrode.

    Store the small cleaning torch or Print torch in an insulated place, e.g., in the cleaning torch holder!

    With the blow-off torch, cleaning current only flows when the device mains cable is connected to the grid, the device is switched on, and the Start key on the blow-off torch is pressed.

    CAUTION!

    Risk of injury from hot workpiece surfaces and hot cleaning or print electrodes!

    Workpiece surfaces, cleaning electrodes, and Print electrodes can reach temperatures of over 100 °C / 212 °F during operation. This can result in burns.

    Do not touch workpiece surfaces, cleaning and Print electrodes during operation

    Only touch workpiece surfaces, cleaning and Print electrodes when they have cooled down

    NOTE!

    A short circuit between the bare cleaning or print electrode and the workpiece can impair the cleaning result, the print result, and/or the surface of the workpiece!

    Make sure that the cleaning or Print felt does not have any holes or chafed areas

    Push the cleaning or Print felt completely onto the cleaning or print electrode

    Make sure that the tip of the cleaning or Print electrode is completely covered by the cleaning or print felt

    If necessary, always fix the cleaning or Print felt in place with a mounting ring (see also from page (→) onwards)

    NOTE!

    Cleaning felt or cleaning brush must always be soaked with cleaning electrolyte, otherwise the service life will be reduced.

    If burns or cracks are visible on the cleaning felt or cleaning brush, replace them.

    Do not make contact between cleaning electrode and workpiece without cleaning felt.

    NOTE!

    To prevent damage to the workpiece to be treated and burning of the cleaning felt due to excessive cleaning power:

    Perform preliminary tests on material samples

    Always use sufficient cleaning electrolyte

    NOTE!

    An improper Print procedure can result in damage to the workpiece surface!

    During the Print process, make sure that the Print electrode is not in direct contact with the workpiece.
    The Print electrode may only be moved on the Print film.

    Do not mix Print electrolytes.

    After performing the Print process, do not place the Print torch with the Print electrode on the workpiece - place the Print torch on the Print torch holder or switch off the device beforehand!

    1. Before commissioning

    Preparing the workstation

    Preparing the workstation

    NOTE!

    Prepare the workstation in such a way that the cleaning, polishing or Print process and the final operations do not have to be interrupted.

    Prepare an acid-resistant collection tray for excess or dripping cleaning or Print electrolyte

    Provide / put on protective equipment

    Provide cleaning or Print electrolyte, also for changing

    Ensure that cleaning or Print electrolytes cannot escape in an uncontrolled manner

    Provide suitable cleaning felt or Print felt, also for changing

    Keep neutralizer within easy reach

    Prepare cloths (for removing excess cleaning or Print electrolyte as well as for the final cleaning)

    Prepare containers for the disposal of the cloths wetted with cleaning or Print electrolyte and the used cleaning or Print felt

    Set up the extraction system

    Mount the cleaning electrode and cleaning felt or Print electrode and Print felt

    Make sure there is an active power supply, check distance to mains socket (provide extension cable if necessary)

    1. Before commissioning
    2. Preparing the workstation

    Preparing the workstation

    NOTE!

    Prepare the workstation in such a way that the cleaning, polishing or Print process and the final operations do not have to be interrupted.

    Prepare an acid-resistant collection tray for excess or dripping cleaning or Print electrolyte

    Provide / put on protective equipment

    Provide cleaning or Print electrolyte, also for changing

    Ensure that cleaning or Print electrolytes cannot escape in an uncontrolled manner

    Provide suitable cleaning felt or Print felt, also for changing

    Keep neutralizer within easy reach

    Prepare cloths (for removing excess cleaning or Print electrolyte as well as for the final cleaning)

    Prepare containers for the disposal of the cloths wetted with cleaning or Print electrolyte and the used cleaning or Print felt

    Set up the extraction system

    Mount the cleaning electrode and cleaning felt or Print electrode and Print felt

    Make sure there is an active power supply, check distance to mains socket (provide extension cable if necessary)

    1. Before commissioning
    2. Preparing the workstation

    Connecting the grounding cable

    1
    1. Before commissioning
    2. Preparing the workstation

    Before using the blow-off torch and the small cleaning torch for the first time

    NOTE!

    The device pumps are tested with a specific green test liquid before delivery.

    Before starting the blow-off torch for the first time, press the Start key and let the pump run for 1 - 2 minutes to remove any test liquid residues.

    Only use the blow-off torch for cleaning or polishing once red or blue cleaning electrolyte comes out.

    NOTE!

    The small cleaning torches are tested and filled with glycol before delivery.

    Before using for the first time, pump out the small cleaning torch well with the hand pump to remove any glycol residues.

    Cleaning

    Cleaning with the blow-off torch - preparation

    Overview

    The following cleaning electrodes are available for cleaning and polishing with the blow-off torch:

    1. Cleaning

    Cleaning with the blow-off torch - preparation

    Overview

    The following cleaning electrodes are available for cleaning and polishing with the blow-off torch:

    1. Cleaning
    2. Cleaning with the blow-off torch - preparation

    Overview

    The following cleaning electrodes are available for cleaning and polishing with the blow-off torch:

    1. Cleaning
    2. Cleaning with the blow-off torch - preparation

    Mounting the cleaning electrode on the blow-off torch

    1
    2
    1. Cleaning
    2. Cleaning with the blow-off torch - preparation

    Aligning the cleaning electrode

    1
    1. Cleaning
    2. Cleaning with the blow-off torch - preparation

    Mounting cleaning felt by means of O-ring on 45 mm / 1.77 inch cleaning electrode

    1
    2
    3
    1. Cleaning
    2. Cleaning with the blow-off torch - preparation

    Attaching supplied cleaning felt to cleaning electrode 22 mm / 0.87 inch

    The MagicCleaner 300 is supplied with 2 cleaning felts for the cleaning electrode in size 22 mm / 0.87 inch.
    These cleaning felts are manufactured in the form of a pocket and are slid over the cleaning electrode. Fixing by means of an O-ring or rubber ring is not necessary.

    1
    Attaching cleaning felt to cleaning electrode 22 mm / 0.87 inch

    The cleaning felt is attached to the optional 10 mm / 0.39 inch cleaning electrode in the same way.

    1. Cleaning

    Fitting the optionally available cleaning felts to the blow-off torch

    Mounting cleaning felt by means of felt mounting tool - 22 mm / 0.87 inch cleaning electrode

    Alternative mounting option if cleaning felt other than the felt supplied is used for the 22 mm / 0.87 inch cleaning electrode.

    1
    2
    3
    4
    5

    Other cleaning felt and mounting rings are optionally available from Fronius.

    NOTE!

    The alternative mounting of the cleaning felt on the 10 mm / 0.39 inch cleaning electrode is done in the same way.

    1. Cleaning
    2. Fitting the optionally available cleaning felts to the blow-off torch

    Mounting cleaning felt by means of felt mounting tool - 22 mm / 0.87 inch cleaning electrode

    Alternative mounting option if cleaning felt other than the felt supplied is used for the 22 mm / 0.87 inch cleaning electrode.

    1
    2
    3
    4
    5

    Other cleaning felt and mounting rings are optionally available from Fronius.

    NOTE!

    The alternative mounting of the cleaning felt on the 10 mm / 0.39 inch cleaning electrode is done in the same way.

    1. Cleaning

    Fitting the large cleaning brush to the blow-off torch

    Fitting the large cleaning brush to the blow-off torch

    1
    2
    3
    4
    5

    IMPORTANT! The fibers of the cleaning brush must not protrude more than 15 mm / 0.59 inch from the brush housing.

    1. Cleaning
    2. Fitting the large cleaning brush to the blow-off torch

    Fitting the large cleaning brush to the blow-off torch

    1
    2
    3
    4
    5

    IMPORTANT! The fibers of the cleaning brush must not protrude more than 15 mm / 0.59 inch from the brush housing.

    1. Cleaning
    2. Fitting the large cleaning brush to the blow-off torch

    Re-adjusting the large cleaning brush

    6

    NOTE!

    If the fibers are worn or short, push the brush housing towards the cleaning torch.

    Only push the brush housing back when the cleaning brush is mounted on the cleaning torch.

    The first few times you push the brush housing back this may require more force.

    The fibers of the cleaning brush must not protrude more than 15 mm / 0.59 inch from the brush housing.

    1. Cleaning

    Cleaning with the blow-off torch

    Filling with cleaning electrolyte

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    The following cleaning electrolytes are available for cleaning with the blow-off torch:

    Cleaning electrolyte blue 5 l
    for cleaning welds

    Cleaning electrolyte red 5 l
    for cleaning welds at higher cleaning speeds

     

    1

    IMPORTANT! Do not mix cleaning electrolytes!

    2
    3
    1. Cleaning
    2. Cleaning with the blow-off torch

    Filling with cleaning electrolyte

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    The following cleaning electrolytes are available for cleaning with the blow-off torch:

    Cleaning electrolyte blue 5 l
    for cleaning welds

    Cleaning electrolyte red 5 l
    for cleaning welds at higher cleaning speeds

     

    1

    IMPORTANT! Do not mix cleaning electrolytes!

    2
    3
    1. Cleaning
    2. Cleaning with the blow-off torch

    Connecting to the compressed air

    For cleaning and polishing with the blow-off torch, a compressed air supply with the following specifications is required:

    • 6 bar compressed air supply with pressure relief valve and compressed air filter
    • Compressed air quality according to ISO 8573-1:2001, class 7 4 3, instrument air
      Solid particle concentration ≤ 10 mg/m3
      Pressure dew point steam ≤ + 3°C
      Oil concentration ≤ 1 mg/m3
    1
    1. Cleaning
    2. Cleaning with the blow-off torch

    Cleaning with the blow-off torch

    1

    NOTE!

    To avoid possible electrical interference:

    Connect the device only to power lines to which no other devices such as welding systems, electric motors, or similar are connected,
    or

    Ground the device.

    2
    3
    Cleaning power standard values (POWER):
    • Cleaning electrode 10 mm / 0.39 inch: 1 - 2
    • Cleaning electrode 22 mm / 0.87 inch: 1 - 3
    • Cleaning electrode 45 mm / 1.77 inch: 3 - 4
    • Large cleaning brush: 1 - 3

    As the cleaning power increases, higher cleaning speeds are possible.

    4

    In manual mode, press and hold the Start key to start the cleaning electrolyte supply.

    5
    Cleaning electrode
    Large cleaning brush

    NOTE!

    Observe the following points for smooth cleaning operation:

    With higher cleaning performance, more cleaning electrolyte is required because the cleaning electrode and workpiece become hotter and the cleaning electrolyte evaporates more quickly.

    When cleaning with the cleaning felt, apply slight pressure to the weld.

    If the operating noise ("crackling") is increased, insufficient cleaning electrolyte is being used; it is better to clean in a puddle than too dry.

    Always hold the cleaning brush perpendicular to the weld, and always moistened with cleaning electrolyte.
    Apply light pressure to the area to be cleaned.

    When cleaning with the cleaning brush, sparking, foaming, and increased operating noise may occur - this is normal.

    1. Cleaning
    2. Cleaning with the blow-off torch

    After cleaning

    1
    2
    3
    4

    IMPORTANT! For an optimal cleaning result, remove the excess cleaning electrolyte to avoid white spots due to cleaning electrolyte residues.
    Subsequently clean the surface with the neutralizer.

    5
    * Excess cleaning electrolyte
    6
    ** New microfiber cloth

    IMPORTANT!

    • Do not dispose of cloths wetted with cleaning electrolyte in household waste!
    • Dispose of cloths wetted with cleaning electrolyte in accordance with regional regulations!
      Observe the safety data sheets of the cleaning electrolytes!
    • After you have finished working with the device, remove the cleaning felt from the cleaning electrode or dismantle the cleaning brush from the blow-off torch;
      rinse the cleaning brush under running water.
    1. Cleaning

    Cleaning with the small cleaning torch

    Overview

    The following cleaning electrodes are available for cleaning and polishing:

    1. Cleaning
    2. Cleaning with the small cleaning torch

    Overview

    The following cleaning electrodes are available for cleaning and polishing:

    1. Cleaning
    2. Cleaning with the small cleaning torch

    Mounting the cleaning electrode

    1

    IMPORTANT! When inserting the cleaning electrode, make sure that the plastic tube (*) is inserted into the hole (**) on the cleaning torch.

    2
    3
    1. Cleaning
    2. Cleaning with the small cleaning torch

    Attaching the supplied cleaning felt to the cleaning electrode

    The MagicCleaner 150 is supplied with 3 cleaning felts each for the two cleaning electrodes in sizes 10 mm / 0.39 inch and 22 mm / 0.87 inch.
    These cleaning felts are manufactured in the form of a pocket and are slid over the cleaning electrodes. Fixing by means of a mounting ring is not necessary.

    1
    Attaching cleaning felt to cleaning electrode 10 mm / 0.39 inch

    The cleaning felt is attached to the 22 mm / 0.87 inch cleaning electrode in the same way.

    1. Cleaning
    2. Cleaning with the small cleaning torch

    Mounting cleaning felt by means of torch holder - 10 mm / 0.39 inch cleaning electrode

    Alternative mounting option if cleaning felt other than the felt supplied is used for the 10 mm / 0.39 inch cleaning electrode.

    1
    2
    3
    4
    5

    Other cleaning felt and mounting rings are optionally available from Fronius.

    1. Cleaning
    2. Cleaning with the small cleaning torch

    Mounting the cleaning brush

    1
    2

    IMPORTANT! When inserting the cleaning brush, make sure that the plastic tube (*) is inserted into the hole (**) on the cleaning torch.

    3
    4

    IMPORTANT! The fibers of the cleaning brush must not protrude more than 15 mm / 0.59 inch from the brush housing.

    1. Cleaning
    2. Cleaning with the small cleaning torch

    Readjusting the cleaning brush

    5

    NOTE!

    If the fibers are worn or short, push the brush housing towards the cleaning torch.

    Only push the brush housing back when the cleaning brush is mounted on the cleaning torch.

    The first few times you push the brush housing back this may require more force.

    The fibers of the cleaning brush must not protrude more than 15 mm / 0.59 inch from the brush housing.

    1. Cleaning
    2. Cleaning with the small cleaning torch

    Placing the cleaning torch in the cleaning torch holder

    Place the cleaning torch with mounted cleaning electrode in the cleaning torch holder

    1

    Place cleaning torch with mounted cleaning brush in cleaning torch holder

    1
    1. Cleaning
    2. Cleaning with the small cleaning torch

    Connecting the small cleaning torch

    1
    1. Cleaning
    2. Cleaning with the small cleaning torch

    Screwing the cleaning electrolyte onto the cleaning torch

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    The following cleaning electrolytes are available for cleaning purposes:

    Cleaning electrolyte blue 0.1 l
    for cleaning welds

    Cleaning electrolyte red 0.1 l
    for cleaning welds at higher cleaning speeds

     

    1
    2
    1. Cleaning
    2. Cleaning with the small cleaning torch

    Cleaning with the small cleaning torch

    1

    NOTE!

    To avoid possible electrical interference:

    Connect the device only to power lines to which no other devices such as welding systems, electric motors, or similar are connected,
    or

    Ground the device.

    2
    3

    If the operating mode (MODE) is set to 'No cleaning torch', the blow-off function of the blow-off torch and the pump are deactivated.

    Cleaning power standard values (POWER):
    • Cleaning electrode 10 mm / 0.39 inch: 1 - 2
    • Cleaning electrode 22 mm / 0.87 inch: 1 - 3
    • Cleaning electrode 35 mm / 1.38 inch: 3 - 4
    • Small cleaning brush: 1 - 3

    As the cleaning power increases, higher cleaning speeds are possible.

    4
    Press the hand pump 4 to 5 times at intervals of 2 to 3 seconds each time it is used for the first time
    5
    Cleaning electrode | Cleaning brush

    NOTE!

    Observe the following points for smooth cleaning operation:

    Press the hand pump every 2 to 3 seconds to deliver cleaning electrolyte.
    More cleaning electrolyte is required with a higher cleaning power, because the cleaning electrode and workpiece become hotter and the cleaning electrolyte evaporates more quickly.

    When cleaning with the cleaning felt, apply slight pressure to the weld.

    If the operating noise ("crackling") is increased, insufficient cleaning electrolyte is being used; it is better to clean in a puddle than too dry.

    Always hold the cleaning brush perpendicular to the weld, and always moistened with cleaning electrolyte.
    Apply light pressure to the area to be cleaned.

    When cleaning with the cleaning brush, sparking, foaming, and increased operating noise may occur - this is normal.

    1. Cleaning
    2. Cleaning with the small cleaning torch

    After cleaning

    1
    Place cleaning electrode | cleaning brush ...
    in the cleaning torch holder
    2
    3

    IMPORTANT! For an optimal cleaning result, remove the excess cleaning electrolyte to avoid white spots due to cleaning electrolyte residues.
    Subsequently clean the surface with the neutralizer.

    4
    * Excess cleaning electrolyte
    5
    ** New microfiber cloth
    IMPORTANT!
    • Do not dispose of cloths wetted with cleaning electrolyte in household waste!
    • Dispose of cloths wetted with cleaning electrolyte in accordance with regional regulations!
      Observe the safety data sheets of the cleaning electrolytes!
    • Do not refill empty cleaning electrolyte tubes!
    • Unscrew the cleaning electrolyte tubes from the cleaning torch after use, close them such that they are airtight, and label the container.
    • After you have finished working with the device, remove the cleaning felt from the cleaning electrode or dismantle the cleaning brush from the small cleaning torch; rinse the cleaning brush under running water.

    Polishing

    Polishing with the blow-off torch

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    Electrochemical polishing of welds is carried out with:

    Cleaning electrolyte red 5 l
    42,0510,0384

    Cleaning electrolyte is supplied via the blow-off torch and device pump.

    NOTE!

    The same cleaning electrodes are used for polishing as for cleaning.

    The cleaning electrode and cleaning felt are mounted as described from page (→) onwards.

    Preparation of the workstation for polishing is the same as for cleaning (see page (→)).

    1. Polishing

    Polishing with the blow-off torch

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    Electrochemical polishing of welds is carried out with:

    Cleaning electrolyte red 5 l
    42,0510,0384

    Cleaning electrolyte is supplied via the blow-off torch and device pump.

    NOTE!

    The same cleaning electrodes are used for polishing as for cleaning.

    The cleaning electrode and cleaning felt are mounted as described from page (→) onwards.

    Preparation of the workstation for polishing is the same as for cleaning (see page (→)).

    1. Polishing
    2. Polishing with the blow-off torch

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    Electrochemical polishing of welds is carried out with:

    Cleaning electrolyte red 5 l
    42,0510,0384

    Cleaning electrolyte is supplied via the blow-off torch and device pump.

    NOTE!

    The same cleaning electrodes are used for polishing as for cleaning.

    The cleaning electrode and cleaning felt are mounted as described from page (→) onwards.

    Preparation of the workstation for polishing is the same as for cleaning (see page (→)).

    1. Polishing
    2. Polishing with the blow-off torch

    Preparing for polishing with the blow-off torch

    1
    2
    3
    4For polishing, place a fresh cleaning felt on the cleaning electrode (see page (→))
    1. Polishing
    2. Polishing with the blow-off torch

    Polishing with the blow-off torch

    Requirement:
    • Cleaning electrode and cleaning felt mounted on the blow-off torch
      (see from page (→))
    • Tank filled with cleaning electrolyte red
      (see from page (→))
    1

    NOTE!

    To avoid possible electrical interference:

    Connect the device only to power lines to which no other devices such as welding systems, electric motors, or similar are connected,
    or

    Ground the device.

    2
    3
    Cleaning power standard values (POWER):
    • Cleaning electrode 10 mm / 0.39 inch: 1 - 2
    • Cleaning electrode 22 mm / 0.87 inch: 1 - 3

    IMPORTANT! The cleaning electrode 45 mm / 1.77 inch is not suitable for polishing.

    4

    In manual mode, press and hold the Start key to start the cleaning electrolyte supply.

    5

    NOTE!

    When polishing with the cleaning electrode, apply slight pressure to the weld.

    1. Polishing
    2. Polishing with the blow-off torch

    After polishing

    1
    2
    3

    IMPORTANT! For an optimal cleaning result, remove the excess cleaning electrolyte to avoid white spots due to cleaning electrolyte residues.
    Subsequently clean the surface with the neutralizer.

    4
    * Excess cleaning electrolyte
    5
    ** New microfiber cloth

    IMPORTANT!

    • Do not dispose of cloths wetted with cleaning electrolyte in household waste!
    • Dispose of cloths wetted with cleaning electrolyte in accordance with regional regulations!
      Observe the safety data sheets of the cleaning electrolytes!
    • After finishing work, remove the cleaning felt used for polishing from the cleaning electrode.
    1. Polishing

    Polishing with the small cleaning torch

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    Electrochemical polishing of welds is carried out with:

    Cleaning electrolyte red 0.1 l
    42,0510,0380

    Supply of the cleaning electrolyte via the cleaning torch and the hand pump.

    NOTE!

    The same cleaning electrodes are used for polishing as for cleaning.

    The cleaning electrode and cleaning felt are mounted as described from page (→) onwards.

    Preparation of the workstation for polishing is the same as for cleaning (see page (→)).

    1. Polishing
    2. Polishing with the small cleaning torch

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the cleaning electrolytes!

    Observe Safety Instructions from page (→)!

    Electrochemical polishing of welds is carried out with:

    Cleaning electrolyte red 0.1 l
    42,0510,0380

    Supply of the cleaning electrolyte via the cleaning torch and the hand pump.

    NOTE!

    The same cleaning electrodes are used for polishing as for cleaning.

    The cleaning electrode and cleaning felt are mounted as described from page (→) onwards.

    Preparation of the workstation for polishing is the same as for cleaning (see page (→)).

    1. Polishing
    2. Polishing with the small cleaning torch

    Preparing for polishing

    1
    2
    3
    4For polishing, place a fresh cleaning felt on the cleaning electrode (see page (→))
    1. Polishing
    2. Polishing with the small cleaning torch

    Polishing

    Requirement:
    • Small cleaning torch connected to the MagicCleaner 300
      (see from page (→))
    • Cleaning electrode and cleaning felt mounted on the cleaning torch
      (see from page (→))
    • Cleaning electrolyte red 0.1 l screwed onto the cleaning torch
      (see from page (→))
    1

    NOTE!

    To avoid possible electrical interference:

    Connect the device only to power lines to which no other devices such as welding systems, electric motors, or similar are connected,
    or

    Ground the device.

    2
    3

    If the operating mode (MODE) is set to 'No cleaning torch', the blow-off function of the blow-off torch and the pump are deactivated.

    Cleaning power standard values (POWER):

    • Cleaning electrode 10 mm / 0.39 inch: 1 - 2
    • Cleaning electrode 22 mm / 0.87 inch: 1 - 3
    • Cleaning electrode 35 mm / 1.38 inch: 3 - 4
    4
    5

    NOTE!

    When polishing with the cleaning electrode, apply slight pressure to the weld.

    1. Polishing
    2. Polishing with the small cleaning torch

    After polishing

    1
    2
    3Switching off the device

    IMPORTANT! For an optimal cleaning result, subsequently remove the excess cleaning electrolyte to avoid white spots due to cleaning electrolyte residues.
    Finally, clean the surface with the neutralizer.

    4
    * Excess cleaning electrolyte
    5
    ** New microfiber cloth

    IMPORTANT!

    • Do not dispose of cloths wetted with cleaning electrolyte in household waste!
    • Dispose of cloths wetted with cleaning electrolyte in accordance with regional regulations!
      Observe the safety data sheets of the cleaning electrolytes!
    • After finishing work, remove the cleaning felt used for polishing from the cleaning electrode.

    Printing

    Printing

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the print electrolytes!

    Observe Safety Instructions from page (→)!

    It is also possible to apply electrochemical surface prints to stainless steel with this device. Logos, graphics, texts, numbers, etc., can be printed on the surface using a customizable Print film.
    The print on stainless steel can be either light or dark.

    For printing on stainless steel, the Print set is required:

    Print set 42,0510,0540
    (1)
    Print film with Fronius logo
    (for testing)
    (2)
    Print electrolyte black 0.1 l
    42,0510,0390
    (3)
    Print electrolyte white 0.1 l
    42,0510,0391
    (4)
    Print torch holder
    (5)
    Print torch
    (6)
    Allen key
    WAF 2.5 mm
    (7)
    Print torch cable
    (8)
    Print electrode
    (9)
    O-ring
    (10)
    20 x Print felt
    (11)
    Print film
    (option, to be ordered separately from Fronius)
    1. Printing

    Printing

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the print electrolytes!

    Observe Safety Instructions from page (→)!

    It is also possible to apply electrochemical surface prints to stainless steel with this device. Logos, graphics, texts, numbers, etc., can be printed on the surface using a customizable Print film.
    The print on stainless steel can be either light or dark.

    For printing on stainless steel, the Print set is required:

    Print set 42,0510,0540
    (1)
    Print film with Fronius logo
    (for testing)
    (2)
    Print electrolyte black 0.1 l
    42,0510,0390
    (3)
    Print electrolyte white 0.1 l
    42,0510,0391
    (4)
    Print torch holder
    (5)
    Print torch
    (6)
    Allen key
    WAF 2.5 mm
    (7)
    Print torch cable
    (8)
    Print electrode
    (9)
    O-ring
    (10)
    20 x Print felt
    (11)
    Print film
    (option, to be ordered separately from Fronius)
    1. Printing
    2. Printing

    General

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of the print electrolytes!

    Observe Safety Instructions from page (→)!

    It is also possible to apply electrochemical surface prints to stainless steel with this device. Logos, graphics, texts, numbers, etc., can be printed on the surface using a customizable Print film.
    The print on stainless steel can be either light or dark.

    For printing on stainless steel, the Print set is required:

    Print set 42,0510,0540
    (1)
    Print film with Fronius logo
    (for testing)
    (2)
    Print electrolyte black 0.1 l
    42,0510,0390
    (3)
    Print electrolyte white 0.1 l
    42,0510,0391
    (4)
    Print torch holder
    (5)
    Print torch
    (6)
    Allen key
    WAF 2.5 mm
    (7)
    Print torch cable
    (8)
    Print electrode
    (9)
    O-ring
    (10)
    20 x Print felt
    (11)
    Print film
    (option, to be ordered separately from Fronius)
    1. Printing
    2. Printing

    Mounting the Print electrode and Print felt

    1
    2
    3
    4
    1. Printing
    2. Printing

    Preparing the workstation for Printing

    For further preparation steps, see "Preparing the workstation" from page (→).

    1
    2
    3
    1. Printing
    2. Printing

    Printing

    NOTE!

    To avoid possible electrical interference:

    Connect the device only to power lines to which no other devices such as welding systems, electric motors, or similar are connected,
    or

    Ground the device.

    1
    2

    Print - dark print

    Print - light print

    The power for the Print process is automatically preset by the device, the settings on the cleaning power control knob have no influence on the Print process.
    If the operating mode (MODE) is set to PRINT, the blow-off function of the blow-off torch and the pump are deactivated.

    IMPORTANT! Use the correct Print electrolyte depending on the Print process:

    • Print electrolyte black 0.1 l ... for dark printing
    • Print electrolyte white 0.1 l ... for light printing
    • Do not mix Print electrolytes
    3

    Wetting the Print felt once is sufficient for a maximum of 15 Print operations in succession.

    NOTE!

    When using a new Print film or when changing the Print operating mode, carry out a test print!

    4

    Position and secure the Print film on the workpiece to be printed

    Pass the Print electrode with Print felt several times over the Print film

    1. Printing
    2. Printing

    After the Print process

    1


    2
    3
    4
    *
    As an alternative to the neutralizer, a microfiber cloth moistened with clear water can be used.
    5
    **
    New, dry microfiber cloth
    6
    **
    New, dry microfiber cloth - clean both sides of the Print film;
    clear water can be used as an alternative to the neutralizer.

    Service, maintenance and disposal

    Care, maintenance

    General

    The MagicCleaner 300 requires minimal service and maintenance under normal operating conditions. However, several points must be observed in order for the device to remain operational for years to come.

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of cleaning and/or Print electrolytes!

    Observe Safety Instructions from page (→)!

    WARNING!

    Danger from electrical current.

    An electric shock can be fatal. Before any maintenance activities

    Set the power switch to - O -

    Unplug the device from grid power

    Attach a clear warning sign advising others not to switch the power source back on

    1. Service, maintenance and disposal

    Care, maintenance

    General

    The MagicCleaner 300 requires minimal service and maintenance under normal operating conditions. However, several points must be observed in order for the device to remain operational for years to come.

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of cleaning and/or Print electrolytes!

    Observe Safety Instructions from page (→)!

    WARNING!

    Danger from electrical current.

    An electric shock can be fatal. Before any maintenance activities

    Set the power switch to - O -

    Unplug the device from grid power

    Attach a clear warning sign advising others not to switch the power source back on

    1. Service, maintenance and disposal
    2. Care, maintenance

    General

    The MagicCleaner 300 requires minimal service and maintenance under normal operating conditions. However, several points must be observed in order for the device to remain operational for years to come.

    WARNING!

    Danger due to improper use!

    This can result in serious personal injury, damage to property and the environment.

    Observe the safety data sheets of cleaning and/or Print electrolytes!

    Observe Safety Instructions from page (→)!

    WARNING!

    Danger from electrical current.

    An electric shock can be fatal. Before any maintenance activities

    Set the power switch to - O -

    Unplug the device from grid power

    Attach a clear warning sign advising others not to switch the power source back on

    1. Service, maintenance and disposal
    2. Care, maintenance

    At every start-up

    • Check mains cable, grounding cable, and torch cable for damage
    • Check cleaning electrodes and cleaning felt, cleaning brushes as well as Print electrodes and Print felt for wear and burns and replace if necessary;
      only use original spare parts and accessories from the manufacturer.

    NOTE!

    The air inlet and outlet openings on the device must not be blocked or even partially covered.

    1. Service, maintenance and disposal
    2. Care, maintenance

    At the end of each shift

    • In case of residues of cleaning agent or Print electrolyte, clean the device with neutralizer and clean cloths
    • Remove cleaning felt, cleaning brushes or Print felt and rinse with clean water;
      replace worn or burnt cleaning felt / cleaning brushes / Print felt
    • After cooling down, rinse the cleaning and Print electrodes with clear water
    • Unscrew the cleaning electrolyte from the cleaning torch and close it
    • Pump the small cleaning torch empty
    1. Service, maintenance and disposal

    Disposal

    Disposal

    Used cleaning felts are considered hazardous waste.

    During cleaning and polishing, heavy metals are deposited in the cleaning electrolyte used. Used cleaning electrolytes are therefore considered hazardous waste.

    Materials should be disposed of according to valid local and national regulations.

    Waste electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or through a local authorized collection and disposal system. Proper disposal of the used device promotes sustainable recycling of material resources. A failure to observe this may lead to potential health/environmental impacts

    1. Service, maintenance and disposal
    2. Disposal

    Disposal

    Used cleaning felts are considered hazardous waste.

    During cleaning and polishing, heavy metals are deposited in the cleaning electrolyte used. Used cleaning electrolytes are therefore considered hazardous waste.

    Materials should be disposed of according to valid local and national regulations.

    Waste electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or through a local authorized collection and disposal system. Proper disposal of the used device promotes sustainable recycling of material resources. A failure to observe this may lead to potential health/environmental impacts

    Technical data

    Technical data

    MagicCleaner
    300 /EF
    300 /CN
    300 /np

    Mains voltage

    ~ 1 x 230 V

    Mains voltage tolerance

    -15 / +10 %

    Mains frequency

    50/60 Hz

    Mains fuse protection

    10 A slow-blow

    Max. primary power

    1000 VA

    Output current

    0 - 30 A

    Output voltage

    0 - 30 V

    Output power

    900 W

    Open circuit voltage

    30 V

    Delivery rate

    1 - 3.6 l/hrs

    Detergent content

    1.8 l

    Protection class

    IP 23

    Dimensions l / w / h

    558 / 210 / 369 mm
    21,97 / 8,26 / 14,52 inch

    Weight

    14 kg
    30.86 lb.

    Noise generation

    > 10 dB (A)

    Ambient temperature

    0 - +40 °C / 32 - 104 °F

    Bearing temperature (1)

    -20 - +55 °C / -4 - 131 °F

    Max. altitude above sea level

    2000 m
    6561 feet 8.16 inch

    Overvoltage category

    III

    Pollution degree according to IEC60664 3

    3

    EMC emission class

    A
    Industry

    Toxic emissions during operation
    (measured according to UNI EN 689/97 part 5)

    Standard MAK 1 mg/m³ < 0.042 mg/m³

    Safety symbols

    CE, S, CCC

    (1)
    without cleaning electrolyte
    1. Technical data

    Technical data

    MagicCleaner
    300 /EF
    300 /CN
    300 /np

    Mains voltage

    ~ 1 x 230 V

    Mains voltage tolerance

    -15 / +10 %

    Mains frequency

    50/60 Hz

    Mains fuse protection

    10 A slow-blow

    Max. primary power

    1000 VA

    Output current

    0 - 30 A

    Output voltage

    0 - 30 V

    Output power

    900 W

    Open circuit voltage

    30 V

    Delivery rate

    1 - 3.6 l/hrs

    Detergent content

    1.8 l

    Protection class

    IP 23

    Dimensions l / w / h

    558 / 210 / 369 mm
    21,97 / 8,26 / 14,52 inch

    Weight

    14 kg
    30.86 lb.

    Noise generation

    > 10 dB (A)

    Ambient temperature

    0 - +40 °C / 32 - 104 °F

    Bearing temperature (1)

    -20 - +55 °C / -4 - 131 °F

    Max. altitude above sea level

    2000 m
    6561 feet 8.16 inch

    Overvoltage category

    III

    Pollution degree according to IEC60664 3

    3

    EMC emission class

    A
    Industry

    Toxic emissions during operation
    (measured according to UNI EN 689/97 part 5)

    Standard MAK 1 mg/m³ < 0.042 mg/m³

    Safety symbols

    CE, S, CCC

    (1)
    without cleaning electrolyte
    1. Technical data
    2. Technical data

    MagicCleaner
    300 /EF
    300 /CN
    300 /np

    Mains voltage

    ~ 1 x 230 V

    Mains voltage tolerance

    -15 / +10 %

    Mains frequency

    50/60 Hz

    Mains fuse protection

    10 A slow-blow

    Max. primary power

    1000 VA

    Output current

    0 - 30 A

    Output voltage

    0 - 30 V

    Output power

    900 W

    Open circuit voltage

    30 V

    Delivery rate

    1 - 3.6 l/hrs

    Detergent content

    1.8 l

    Protection class

    IP 23

    Dimensions l / w / h

    558 / 210 / 369 mm
    21,97 / 8,26 / 14,52 inch

    Weight

    14 kg
    30.86 lb.

    Noise generation

    > 10 dB (A)

    Ambient temperature

    0 - +40 °C / 32 - 104 °F

    Bearing temperature (1)

    -20 - +55 °C / -4 - 131 °F

    Max. altitude above sea level

    2000 m
    6561 feet 8.16 inch

    Overvoltage category

    III

    Pollution degree according to IEC60664 3

    3

    EMC emission class

    A
    Industry

    Toxic emissions during operation
    (measured according to UNI EN 689/97 part 5)

    Standard MAK 1 mg/m³ < 0.042 mg/m³

    Safety symbols

    CE, S, CCC

    (1)
    without cleaning electrolyte
    1. Technical data
    2. Technical data

    MagicCleaner
    300 MV/B
    300 MV/np

    Mains voltage

    ~ 1 x 100 - 110 V

    Mains voltage tolerance

    -15 / +10 %

    Mains frequency

    50/60 Hz

    Mains fuse protection

    6.3 A slow-blow

    Max. primary power

    500 VA

    Output current

    max. 15 A

    Output voltage
    AC
    DC


    10 V
    30 V

    Output power

    450 W

    Open circuit voltage

    30 V

    Delivery rate

    1 - 3.6 L/h

    Detergent content

    1.8 L

    Protection class

    IP 23

    Dimensions l / w / h

    558 / 210 / 369 mm
    21.97 / 8.26 / 14.52 inch

    Weight

    14 kg
    30.86 lb.

    Noise generation

    > 10 dB (A)

    Ambient temperature

    0 - +40 °C / 32 - 104 °F

    Bearing temperature (1)

    -20 - +55 °C / -4 - 131 °F

    Max. altitude above sea level

    2000 m
    6561 feet 8.16 inch.

    Overvoltage category

    III

    Pollution degree according to IEC60664 3

    3

    EMC emission class

    A
    Industry

    Toxic emissions during operation
    (measured according to UNI EN 689/97 part 5)

    Standard MAK 1 mg/m³ < 0.042 mg/m³

    Safety symbols

    CE, S, CCC

    (1)
    without cleaning electrolyte