Robacta Reamer Single/Twin Operating instructions

The warnings and safety instructions in these instructions are intended to protect people from possible injury and the product from damage.

The warnings and safety instructions are an integral part of these instructions and must always be observed to ensure the safe and proper use of the product.

1. Safety Instructions

The warnings and safety instructions in these instructions are intended to protect people from possible injury and the product from damage.

The warnings and safety instructions are an integral part of these instructions and must always be observed to ensure the safe and proper use of the product.

1. Safety Instructions

• injury or death to the operator or a third party,
• damage to the device and other material assets belonging to the operating company,
• inefficient operation of the device.

• be suitably qualified,
• have knowledge of automated welding and
• have read these Operating Instructions and any system component operating instructions in full and follow them carefully.

The Operating Instructions must always be at hand wherever the device is being used. In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.

• must be kept in a legible state
• not be damaged/marked
• not be removed
• not be covered, pasted, or painted over

For the location of the safety and danger notices on the device, refer to the section headed "General" in the Operating Instructions for the device.
Before switching on the device, remove any faults that could compromise safety.
Your personal safety is at stake!

1. Safety Instructions

The cleaning device is intended exclusively for the mechanical cleaning of Fronius robot welding torches in automatic operation. Any other use shall be deemed to be not in accordance with the intended use.

• Reading these operating instructions in their entirety.
• Following all instructions and safety rules in these operating instructions.
• Complying with the inspection intervals and the performance of all maintenance work.

The device is designed for operation in industry and business.

1. Safety Instructions

Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose.

• During operation: 0°C to + 40°C (32°F to 104°F)
• During transport and storage: -25°C to +55°C (-13°F to 131°F)

• Up to 50% at 40°C (104°F)
• Up to 90% at 20°C (68°F)

Ambient air: free of dust, acids, corrosive gases or substances, etc.

Altitude above sea level: up to 2000 m (6500 ft.)

1. Safety Instructions

• Are familiar with the basic occupational safety and accident prevention regulations and are trained in handling the device
• Have read and understood these Operating Instructions, especially the section "Safety Rules," and have confirmed this with their signature
• Are trained according to the requirements for the work results

The safety-conscious work of the personnel must be checked regularly.

1. Safety Instructions

• Follow the basic regulations for occupational safety and accident prevention
• Read these Operating Instructions, especially the section "Safety Rules," and confirm that they have understood and will follow them by signing

Before leaving the workplace, ensure that no personal injury or property damage can occur in one's absence.

1. Safety Instructions

Do not linger in the operating area of the robot.

Always integrate the device into a higher-level safety system in a secured area.

• the entire system is shut down for the duration of access to this area
• and remains shut down to prevent unintended operation, e.g., as a result of a control error.

If untrained operating personnel have access to the device, the compressed air supply to the device must be disconnected for the duration of this access in accordance with "Performance Level d" of ISO 13849-1.

In addition to these Operating Instructions, the safety rules of the robot manufacturer must be followed.

• the rotating cleaning cutter
• the cleaning motor that moves up and down
• the gas nozzle clamping device that moves in and out
• Wire cutter

Do not touch the cleaning cutter immediately after operation - burning hazard. Follow the special safety regulations for handling the cleaning cutter in the Operating Instructions.

Protect hands, face and eyes from flying parts (chips, etc.) and compressed air/parting agent mixture discharged from the parting-agent injection nozzle.

Covers must only be opened/removed during maintenance, installation and repair work.

• ensure that all covers are closed, and all side parts have been mounted properly
• keep all covers closed

1. Safety Instructions

You are exposed to numerous hazards while handling the device. In addition to these Operating Instructions, the safety rules of the manufacturer of the entire welding system must be followed.

• instruct them about all hazards (crush hazard posed by moving mechanical parts, injury hazard from the cleaning cutter, flying chips or similar, discharged compressed air/parting agent mixture, injury hazard due to flying sparks, blinding hazard due to arcs, welding fume hazardous to health, noise exposure, possible hazard due to mains current or welding current, etc.)
• Provide suitable protective equipment, or
• construct suitable protective walls and curtains.

1. Safety Instructions

• Are only designed for use in industrial settings
• Can cause line-bound and radiated interference in other areas

• Satisfy the emissions criteria for residential and industrial areas. This is also true for residential areas in which the energy is supplied from the public low-voltage grid.

EMC device classification as per the rating plate or technical data.

1. Safety Instructions

In certain cases, even though a device complies with the standard limit values for emissions, it may affect the application area for which it was designed (e.g., when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.

• Safety devices
• Grid power lines, signal lines, and data transfer lines
• EMC and telecommunications equipment
• Devices for measuring and calibrating

1. Grid power supply
   • If electromagnetic interference occurs despite a grid connection that complies with regulations, take additional measures (e.g., use a suitable grid filter).
2. Control lines
   • Keep them as short as possible
   • Route them close together (also to avoid EMF problems)
   • Route them far from other lines
3. Equipotential bonding
4. Shield, if necessary
   • Shield other devices in the vicinity
   • Shield the entire welding installation

1. Safety Instructions

• Effects on the health of persons close by, e.g., those with pacemakers and hearing aids
• Persons with pacemakers must seek advice from their doctor before staying in the immediate vicinity of the device and the welding process
• Keep distances between welding power-leads and the head/torso of the welder as great as possible for safety reasons
• Do not carry welding power-leads and hosepacks over your shoulder or wrap them around your body or body parts

1. Safety Instructions

A toppling device can be deadly! Install the device horizontally on a flat, stable surface free of vibration, anchor it securely on the surface, and secure against toppling.

• Follow the appropriate national and international regulations.

Use instructions and checks within the company to ensure that the vicinity of the workplace is always clean and organized.

Take care to ensure that the applicable national and regional guidelines and accident prevention regulations are observed when transporting the device, especially guidelines concerning hazards during transport and shipment.

It is essential to conduct a visual inspection of the device to check for damage after it has been transported but before it is commissioned. Have any damage repaired by trained service technicians before commissioning the device.

1. Safety Instructions

• injury or death to the operator or a third party,
• damage to the device and other material assets belonging to the operating company,
• inefficient operation of the device.

Safety devices that are not fully functional must be repaired before the device is started up.

Never bypass or disable safety devices.

Before starting up the device, ensure that no one can be put in danger.

The device must be examined at least once a week for externally detectable damage and functionality of the safety devices.

• Only use appropriate original parting agents from the manufacturer.
• When handling parting agent, observe the information on the parting agent safety data sheet. The parting agent safety data sheet can be obtained from your service center or via the manufacturer's website.
• Do not mix parting agents from the manufacturer with other parting agents.
• If damage occurs due to the use of other parting agents, the manufacture is not liable for this and all warranty claims are forfeited.
• Properly dispose of used parting agent according to national and international regulations.

1. Safety Instructions

It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made of them, or that they satisfy safety requirements.

• Use only original spare and wearing parts (also applies to standard parts).
• Do not carry out any modifications, alterations, etc. to the device without the manufacturer's consent.
• Components that are not in perfect condition must be replaced immediately.
• When ordering, please give the exact designation and part number as shown in the spare parts list, as well as the serial number of your device.

The housing screws provide the ground conductor connection for earthing the housing parts.
Only use original housing screws in the correct number and tightened to the specified torque.

1. Safety Instructions

The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.

• after changes
• after alterations
• after repair, care, and maintenance
• at least every 12 months.

For the safety inspection, follow the appropriate national and international standards and guidelines.

You can obtain more information about the safety inspection and calibration from your service center. The service center will provide the necessary documents upon request.

1. Safety Instructions

Devices with CE marking satisfy the essential requirements of the relevant directives (e.g. the low-voltage, electromagnetic compatibility, and machinery directives).

Devices marked with the CSA test mark satisfy the requirements of the relevant standards for Canada and the USA.

1. Safety Instructions

Waste electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or through a local authorized collection and disposal system. Proper disposal of the used device promotes sustainable recycling of resources and prevents negative effects on health and the environment.

• Collect separately
• Observe local regulations
• Crush cardboard boxes

1. Safety Instructions

Copyright of these operating instructions remains with the manufacturer.

Text and illustrations were accurate at the time of printing, subject to change.
We are grateful for suggestions for improvement and information on any discrepancies in the operating instructions.

1. General

The cleaning device is intended to automatically clean MIG/MAG welding torches. The cleaning device can be used to reliably clean the inside of gas nozzles and the face of the gas nozzles in a range of welding torch geometries. This significantly increases the service life of wearing parts. At the same time, the even application of parting agent prevents the build-up of new dirt.

1. General
2. General

The cleaning device is intended to automatically clean MIG/MAG welding torches. The cleaning device can be used to reliably clean the inside of gas nozzles and the face of the gas nozzles in a range of welding torch geometries. This significantly increases the service life of wearing parts. At the same time, the even application of parting agent prevents the build-up of new dirt.

1. General
2. General

• The gas nozzle clamping device on the front of the cleaning device holds the gas nozzle in place during the cleaning process.
• A cleaning cutter is used for cleaning.
• After cleaning, the parting-agent injection nozzle parting agent is sprayed into the gas nozzle and onto the face of the gas nozzle.

1. General
2. General

The cleaning device is exclusively suited for operation in automation and robot applications and can be used for a range of materials.

• Automotive and supply industry
• Equipment engineering
• Chemical plant construction
• Mechanical engineering, rail vehicle construction
• Construction machinery and special-purpose vehicle construction

1. General
2. General

The cleaning device has warning notices and a rating plate fitted. These warning notices and the rating plate must not be removed or painted over.

Warning notices on the cleaning device

	PLEASE NOTE! Risk of serious injury from mechanically moving parts. Keep the device de-energized and depressurized during maintenance and servicing.
	Do not use the functions described here until you have fully read and understood the following documents: These Operating Instructions All Operating Instructions for system components, especially the safety rules.
	For indoor use only.
	CE label – confirms compliance with applicable EU directives and regulations.
	WEEE marking – waste electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner in accordance with the European Directive and national law.
	UKCA marking – confirms compliance with applicable UK directives and regulations.
	Wear eye protection.
	Warning before the device switches on automatically.
	Warning of hand injuries.

1. General

Transport the device using the following transport equipment:

• On a pallet using a counterbalanced lift truck
• On a pallet using a lift truck
• Manually

1. General
2. Transport

Transport the device using the following transport equipment:

• On a pallet using a counterbalanced lift truck
• On a pallet using a lift truck
• Manually

1. General
2. Transport

1. General

The “Robacta Reamer” parting agent (item number 42.0411.8042) and the cleaning cutter are not included in the scope of supply. Find the right cleaning cutter in the Spare Parts List for the welding torch used: https://spareparts.fronius.com/

1. General
2. Scope of Supply and Options

The “Robacta Reamer” parting agent (item number 42.0411.8042) and the cleaning cutter are not included in the scope of supply. Find the right cleaning cutter in the Spare Parts List for the welding torch used: https://spareparts.fronius.com/

1. General
2. Scope of Supply and Options

• Work stand
• Suction pipe for parting agent container
• OPT/i TSS TCP Touch Sense
• Cleaning cutter
• Clamping device gas nozzle (TPS, TPS/i)
• GVC (gas volume control)
• Impulse compressed air blowout

Please follow the safety rules below when using all the functions described in the "Operating controls, connections, and mechanical components" chapter.

1. Operating controls, connections and mechanical components

Please follow the safety rules below when using all the functions described in the "Operating controls, connections, and mechanical components" chapter.

1. Operating controls, connections and mechanical components
2. Safety

Please follow the safety rules below when using all the functions described in the "Operating controls, connections, and mechanical components" chapter.

1. Operating controls, connections and mechanical components

1. Operating controls, connections and mechanical components
2. Operating controls, connections and mechanical components

1. Operating controls, connections and mechanical components

The Harting Han12P (X1) connecting plug for connecting the cleaning device to the robot control is included in the scope of supply. The cable harness has to be adjusted for the robot control connection technology.

1. Operating controls, connections and mechanical components
2. Harting Han12P (X1) connecting plug configuration for the robot control

The Harting Han12P (X1) connecting plug for connecting the cleaning device to the robot control is included in the scope of supply. The cable harness has to be adjusted for the robot control connection technology.

1. Operating controls, connections and mechanical components
2. Harting Han12P (X1) connecting plug configuration for the robot control

Harting Han12P (X1) connecting plug configuration – cable-side view

1. “Cleaning motor on / lifting device up” input signal
2. “Spray parting agent” input signal
3. GND actuator
4. + 24 V DC
5. “Upper cleaning motor” output signal
6. “Lower cleaning motor” output signal
7. Input/output signal actuator/sensor
8. Input/output signal actuator/sensor
9. “Clamp gas nozzle / Cut wire” input signal
10. “Gas nozzle clamped / wire cut” output signal
11. “Gas nozzle free / wire cutter open” output signal
12. GND sensor

1. Installation and Startup

1. Installation and Startup
2. Safety

1. Installation and Startup
2. Safety

1. Installation and Startup

1. Installation and Startup
2. Before installation

1. Installation and Startup
2. Before installation

• protection against solid foreign bodies larger than Ø 12.5 mm (0.49 in.)
• no protection against penetrating water

The device must not be set up and operated outdoors. The installed electrical components must be protected against direct exposure to moisture.

1. Installation and Startup
2. Before installation

If untrained operating personnel have access to the device, the compressed air supply to the device must be disconnected for the duration of this access in accordance with “Performance Level d” of ISO 13849-1.

We recommend FESTO’s MS6-SV soft-start and quick exhaust valve for interrupting the compressed air supply as required.

1. Installation and Startup

Install the cleaning device and the mounting bracket on a flat, stable solid surface (base) free of vibration.

IMPORTANT!
Position the cleaning device so that the robot’s approach route to the cleaning position is as short as possible.

1Place the mounting bracket of the collection container and the cleaning device on the base in the order shown.

2Screw the cleaning device and the mounting bracket of the collection container to the base using the supplied fastening material.

3Hook the collecting vessel from left to right into the mounting bracket of the collecting vessel.

1. Installation and Startup
2. Screwing the Cleaning Device to the Solid Surface

Install the cleaning device and the mounting bracket on a flat, stable solid surface (base) free of vibration.

IMPORTANT!
Position the cleaning device so that the robot’s approach route to the cleaning position is as short as possible.

1Place the mounting bracket of the collection container and the cleaning device on the base in the order shown.

2Screw the cleaning device and the mounting bracket of the collection container to the base using the supplied fastening material.

3Hook the collecting vessel from left to right into the mounting bracket of the collecting vessel.

1. Installation and Startup
2. Screwing the Cleaning Device to the Solid Surface

Set up the work stand (available as an option) on a level, solid, and vibration-free base (foundation).

IMPORTANT!
Position the work stand so that the robot’s approach route to the cleaning device on the work stand is as short as possible.

1Screw the assembly stand to the base using suitable fastening material.

2Place the collecting vessel mounting bracket and the cleaning device on the mounting stand in the order shown.

3Screw down the cleaning device, the mounting bracket of the collection container and the mounting stand with the supplied fastening material.

4Hook the collecting vessel from left to right into the mounting bracket of the collecting vessel.

1. Installation and Startup

1Place the protective cover on the cleaning device in position.

2Tighten the fastening screws of the protective cover.

1. Installation and Startup
2. Installing/removing the protective cover

1Place the protective cover on the cleaning device in position.

2Tighten the fastening screws of the protective cover.

1. Installation and Startup
2. Installing/removing the protective cover

1Loosen the fixing screws of the protective cover.

2Pull the protective cover off the cleaning device towards the front.

1. Installation and Startup

1Only fasten the gas nozzle clamping device to the gas nozzle clamping device holder using the screws supplied (strength class 12.9) and a torque of 11 Nm.

1. Installation and Startup
2. Mounting the gas nozzle clamping device

1Only fasten the gas nozzle clamping device to the gas nozzle clamping device holder using the screws supplied (strength class 12.9) and a torque of 11 Nm.

1. Installation and Startup

The respective contact tip of the twin welding torch must be positioned centrally and vertically above the cleaning cutter.

Cleaning position of contact tip 1

1Align the gas nozzle locking screw centrally in the first hole (1) of the clamping device.

2Set the exact position of the cleaning motor according to the chapter Adjusting the Position of the Cleaning Motor on page (→) .

Cleaning position of contact tip 2

1Align the gas nozzle locking screw centrally in the second hole (2) of the clamping device.

2Set the exact position of the cleaning motor according to the chapter Adjusting the Position of the Cleaning Motor on page (→) .

1. Installation and Startup
2. Welding Torch Cleaning Position

The respective contact tip of the twin welding torch must be positioned centrally and vertically above the cleaning cutter.

Cleaning position of contact tip 1

1Align the gas nozzle locking screw centrally in the first hole (1) of the clamping device.

2Set the exact position of the cleaning motor according to the chapter Adjusting the Position of the Cleaning Motor on page (→) .

Cleaning position of contact tip 2

1Align the gas nozzle locking screw centrally in the second hole (2) of the clamping device.

2Set the exact position of the cleaning motor according to the chapter Adjusting the Position of the Cleaning Motor on page (→) .

1. Installation and Startup
2. Welding Torch Cleaning Position

1Position the contact tip of the single welding torch centrally and vertically above the cleaning cutter.

IMPORTANT!
The position of the cleaning motor may only be adjusted for the twin welding torch. If single and twin welding torches are to be cleaned with the Robacta Reamer Single/Twin, the distance to the cleaning cutter and the immersion depth in the contact tip for the respective single welding torch used must be set with the torch position in the clamping device.

2Set the exact position of the cleaning motor according to the chapter Setting the position of the cleaning motor for single welding torches on page (→) .

1. Installation and Startup

IMPORTANT!
No liability is accepted for damage caused by the use of contact tips, gas nozzles, or cleaning cutters from other manufacturers.

2Insert the supplied clamping key of the cleaning motor into the chuck.

3Tighten the cleaning cutter clockwise using a suitable flat spanner.

To disassemble the cleaning cutter, follow the steps in reverse order.

1. Installation and Startup
2. Fitting the Cleaning Cutter

IMPORTANT!
No liability is accepted for damage caused by the use of contact tips, gas nozzles, or cleaning cutters from other manufacturers.

2Insert the supplied clamping key of the cleaning motor into the chuck.

3Tighten the cleaning cutter clockwise using a suitable flat spanner.

To disassemble the cleaning cutter, follow the steps in reverse order.

1. Installation and Startup

IMPORTANT!
For twin welding torches, the function test (steps 10 - 12) must be performed individually for each contact tip.

1. Installation and Startup
2. Adjusting the Position of the Cleaning Motor

IMPORTANT!
For twin welding torches, the function test (steps 10 - 12) must be performed individually for each contact tip.

1. Installation and Startup
2. Adjusting the Position of the Cleaning Motor

1. Installation and Startup

• Set up a compressed air supply using the pressure relief valve and compressed air filter
• Guarantee the compressed air quality in accordance with ISO 8573-1:2001, class 7 4 3, instrument air
  • Solid particle concentration £ 10 mg/m³
  • Pressure dew point steam £ + 3 °C
  • Oil concentration  £ 1 mg/m³

1. Installation and Startup
2. Compressed air supply

• Set up a compressed air supply using the pressure relief valve and compressed air filter
• Guarantee the compressed air quality in accordance with ISO 8573-1:2001, class 7 4 3, instrument air
  • Solid particle concentration £ 10 mg/m³
  • Pressure dew point steam £ + 3 °C
  • Oil concentration  £ 1 mg/m³

1. Installation and Startup
2. Compressed air supply

1Unscrew the connection piece from the compressed air relief valve.

2Slide the outer of the two sealing rings onto the opposite side of the connection piece.

3Fasten the connection piece to the compressed air relief valve with a torque of 14 Nm.

1Attach the compressed air relief valve to the compressed air connection of the cleaning device using the connection piece and a torque of 14 Nm.

*	Attach the compressed air supply line to the compressed air relief valve. Thread identification Compressed air connection: G ¼”

1. Installation and Startup
2. Compressed air supply

You can interrupt and restore the compressed air supply to the cleaning device by moving the compressed air relief valve back and forth.

(1)	Cleaning device is supplied with compressed air.
(2)	Compressed air supply to the cleaning device is interrupted. The cleaning device is free of compressed air.

1. Installation and Startup

1

2

IMPORTANT!
Only use the water-based “Robacta Reamer” parting agent (item number 42.0411.8042) provided by the manufacturer. Its composition is specifically tailored for use with the cleaning device. Correct operation is not ensured when other products are used.

3

4

1. Installation and Startup
2. Starting Up the Parting Agent Atomizer

1

2

IMPORTANT!
Only use the water-based “Robacta Reamer” parting agent (item number 42.0411.8042) provided by the manufacturer. Its composition is specifically tailored for use with the cleaning device. Correct operation is not ensured when other products are used.

3

4

1. Installation and Startup
2. Starting Up the Parting Agent Atomizer

1

Remove the parting agent container (1 liter) from the cleaning device and terminate the parting agent hose.

IMPORTANT!
The parting agent hose must not be extended. For proper operation, use only original parting agent hoses.

IMPORTANT!
Only use the water-based “Robacta Reamer” parting agent (item number 42.0411.8042) provided by the manufacturer. Its composition is specifically tailored for use with the cleaning device. Correct operation is not ensured when other products are used.

2

* “Long parting agent hose” option (item number 42.0300.3007)

Connect the release agent hose to the cleaning device and fasten the cap of the parting agent container.

1. Installation and Startup
2. Starting Up the Parting Agent Atomizer

IMPORTANT!
For proper functioning of the injection device, observe the following information on positioning the parting agent container.

1. Installation and Startup

1Position the OPT/i TSS TCP Touch Sense option on top of the Robacta Reamer Single/Twin.

2Insert the 2 screws supplied (M4 x 10 mm) into the hole and fasten with a torque of 1.5 Nm.

IMPORTANT!
For the function of the OPT/i TSS TCP Touch Sense option, a ground earth connection to the workpiece is required.

1. Installation and Startup
2. OPT/i TSS TCP Touch Sense

1Position the OPT/i TSS TCP Touch Sense option on top of the Robacta Reamer Single/Twin.

2Insert the 2 screws supplied (M4 x 10 mm) into the hole and fasten with a torque of 1.5 Nm.

IMPORTANT!
For the function of the OPT/i TSS TCP Touch Sense option, a ground earth connection to the workpiece is required.

1. Installation and Startup

1. Installation and Startup
2. Manually Checking the Cleaning Device Functions

1. Installation and Startup
2. Manually Checking the Cleaning Device Functions

• 0 = disabled
• 1 = activated

“Cut wire” function

1

2Activate the function with the set screw and a 90° clockwise turn.

3After the function has been completed, check whether the welding wire has been cut to the correct length.

“Clamp gas nozzle” function

1

2Activate the function with the set screw and a 90° clockwise turn.

3Check that the gas nozzle is correctly held in the clamping device.

“Cleaning motor on / lifting device up” function

1

2Activate the function with the set screw and a 90° clockwise turn.

3Check the function of the clamping device for the gas nozzle.

4Check the insertion depth of the cleaning cutter into the gas nozzle.

5Check the function of the cleaning motor.

“Spray parting agent” function

1

2Activate the function with the set screw and a 90° clockwise turn.

3After the function has been completed, check whether the gas nozzle is moistened with parting agent.

IMPORTANT!
The quantity of parting agent is controlled by the injection time (see chapter Program sequence from page (→)).

1. Installation and Startup

1. Cleaning device screwed to the base (see chapter Screwing the Cleaning Device to the Solid Surface on page (→)).
2. Clamping device gas nozzle mounted (see chapter Mounting the gas nozzle clamping device on page (→)).
3. Cleaning cutter mounted (see chapter Fitting the Cleaning Cutter on page (→)).
4. Position of the cleaning motor set (see chapter Adjusting the Position of the Cleaning Motor on page (→)).
5. Parting agent atomizer put into operation (see chapter Starting Up the Parting Agent Atomizer on page (→)).
6. Compressed air supply established (see chapter Compressed air supply on page (→)).
7. Functions checked manually (see chapter Manually Checking the Cleaning Device Functions on page (→)).
8. Cleaning device connected to the robot control unit.
9. All covers installed and all safety devices in good order and installed in the location intended (see chapter Fitting the protective cover on page (→)).

1. Installation and Startup
2. Start up the Cleaning Device

1. Cleaning device screwed to the base (see chapter Screwing the Cleaning Device to the Solid Surface on page (→)).
2. Clamping device gas nozzle mounted (see chapter Mounting the gas nozzle clamping device on page (→)).
3. Cleaning cutter mounted (see chapter Fitting the Cleaning Cutter on page (→)).
4. Position of the cleaning motor set (see chapter Adjusting the Position of the Cleaning Motor on page (→)).
5. Parting agent atomizer put into operation (see chapter Starting Up the Parting Agent Atomizer on page (→)).
6. Compressed air supply established (see chapter Compressed air supply on page (→)).
7. Functions checked manually (see chapter Manually Checking the Cleaning Device Functions on page (→)).
8. Cleaning device connected to the robot control unit.
9. All covers installed and all safety devices in good order and installed in the location intended (see chapter Fitting the protective cover on page (→)).

1. Installation and Startup
2. Start up the Cleaning Device

An active signal from the robot control starts up the cleaning device.

1. Installation and Startup

1. Installation and Startup
2. Program sequence

1. Installation and Startup
2. Program sequence

1. Installation and Startup
2. Program sequence

If the diameter of the gas nozzle is too small, the gas nozzle may not be clamped properly in the clamping device. No signal is output that the clamping device is closed.

1. Installation and Startup

Cleaning motor on / lifting device up signal:
= Pin 1 at the Harting Han12P connecting plug (X1)

Contact tip 1

Contact tip 2

Spray in parting agent signal:
= Pin 2 on the Harting Han12P connecting plug (X1)

Contact tip 1

Contact tip 2

Clamp gas nozzle / cut wire signal:
= Pin 9 on Harting Han12P connector (X1)

1. Installation and Startup
2. Cleaning signal sequence

Cleaning motor on / lifting device up signal:
= Pin 1 at the Harting Han12P connecting plug (X1)

Contact tip 1

Contact tip 2

Spray in parting agent signal:
= Pin 2 on the Harting Han12P connecting plug (X1)

Contact tip 1

Contact tip 2

Clamp gas nozzle / cut wire signal:
= Pin 9 on Harting Han12P connector (X1)

1. Installation and Startup
2. Cleaning signal sequence

Actuator/sensor signal (Pin 7):
= Pin 7 on the Harting Han12P connecting plug (X1)

Actuator/sensor signal (Pin 8):
= Pin 8 on the Harting Han12P connecting plug (X1)

1. Installation and Startup
2. Cleaning signal sequence

Upper cleaning motor signal:
= Pin 5 at the Harting Han12P connecting plug (X1)

Lower cleaning motor signal:
= Pin 6 at the Harting Han12P connecting plug (X1)

Gas nozzle free signal:
= Pin 11 on the Harting Han12P connecting plug (X1)

Gas nozzle clamped / wire cutter closed signal:
= Pin 10 at Harting Han12P connecting plug (X1)

1. Service, maintenance and disposal

1. Service, maintenance and disposal
2. Safety

1. Service, maintenance and disposal
2. Safety

1. Service, maintenance and disposal

• Check the fill level in the parting agent container and top up if necessary.
• Check for wear of the cleaning cutter and replace the cleaning cutter if necessary.
• Drain the cleaning device’s collecting container.
• In general, you should visually inspect the cleaning device and ensure that any damage is repaired immediately (before commissioning).

1. Service, maintenance and disposal
2. Service, maintenance and disposal

• Check the fill level in the parting agent container and top up if necessary.
• Check for wear of the cleaning cutter and replace the cleaning cutter if necessary.
• Drain the cleaning device’s collecting container.
• In general, you should visually inspect the cleaning device and ensure that any damage is repaired immediately (before commissioning).

1. Service, maintenance and disposal
2. Service, maintenance and disposal

1. Service, maintenance and disposal
2. Service, maintenance and disposal

1. Service, maintenance and disposal
2. Service, maintenance and disposal

1. Service, maintenance and disposal
2. Service, maintenance and disposal

1. Service, maintenance and disposal
2. Service, maintenance and disposal

Disposal must only be carried out in accordance with the section of the same name in the "Safety rules" chapter.

1. Troubleshooting

1. Troubleshooting
2. Safety

1. Troubleshooting
2. Safety

1. Troubleshooting

1. Troubleshooting
2. Troubleshooting

¹⁾ A device in emissions class A is not intended for use in residential areas in which the electrical power is supplied via a public low-voltage grid. The electromagnetic compatibility may be influenced by conducted or radiated radio frequencies.

1. Technical data

¹⁾ A device in emissions class A is not intended for use in residential areas in which the electrical power is supplied via a public low-voltage grid. The electromagnetic compatibility may be influenced by conducted or radiated radio frequencies.

1. Technical data
2. Technical data

¹⁾ A device in emissions class A is not intended for use in residential areas in which the electrical power is supplied via a public low-voltage grid. The electromagnetic compatibility may be influenced by conducted or radiated radio frequencies.

1. Appendix

Appendix

1. Appendix

1. Appendix
2. Declaration of conformity

Appendix

1. Appendix

1. Appendix
2. UKCA Conformity Assesment

Appendix

1. Appendix

Appendix