Welducation Simulator, Welducation Campus Operating instructions

Warnings are intended to warn people of possible injuries and to avoid personal injury and damage to the product. They relate to individual actions with and on the product.

DANGER

Indicates an immediately dangerous situation.

Serious injury or death will result if the danger is not avoided.

Action step to escape the situation.

WARNING

Indicates a potentially dangerous situation.

Serious injury or death may result if the danger is not avoided.

Action step to escape the situation.

CAUTION

Indicates a potentially dangerous situation.

Minor or moderate injury may result if the danger is not avoided.

Action step to escape the situation.

NOTE

Indicates a situation that may result in property damage.

If the situation is not avoided, impaired work results, material damage to the product or other property are the possible consequences.

Action step to avoid the situation.

Safety instructions are designed to ensure safe product use. They are preventive and help to inform users about the fundamental risks involved when dealing with the product. They do not refer specifically to individual actions with and on the product.

Warnings are intended to warn people of possible injuries and to avoid personal injury and damage to the product. They relate to individual actions with and on the product.

DANGER

Indicates an immediately dangerous situation.

Serious injury or death will result if the danger is not avoided.

Action step to escape the situation.

WARNING

Indicates a potentially dangerous situation.

Serious injury or death may result if the danger is not avoided.

Action step to escape the situation.

CAUTION

Indicates a potentially dangerous situation.

Minor or moderate injury may result if the danger is not avoided.

Action step to escape the situation.

NOTE

Indicates a situation that may result in property damage.

If the situation is not avoided, impaired work results, material damage to the product or other property are the possible consequences.

Action step to avoid the situation.

Safety instructions are designed to ensure safe product use. They are preventive and help to inform users about the fundamental risks involved when dealing with the product. They do not refer specifically to individual actions with and on the product.

Warnings are intended to warn people of possible injuries and to avoid personal injury and damage to the product. They relate to individual actions with and on the product.

DANGER

Indicates an immediately dangerous situation.

Serious injury or death will result if the danger is not avoided.

Action step to escape the situation.

WARNING

Indicates a potentially dangerous situation.

Serious injury or death may result if the danger is not avoided.

Action step to escape the situation.

CAUTION

Indicates a potentially dangerous situation.

Minor or moderate injury may result if the danger is not avoided.

Action step to escape the situation.

NOTE

Indicates a situation that may result in property damage.

If the situation is not avoided, impaired work results, material damage to the product or other property are the possible consequences.

Action step to avoid the situation.

Safety instructions are designed to ensure safe product use. They are preventive and help to inform users about the fundamental risks involved when dealing with the product. They do not refer specifically to individual actions with and on the product.

The device has been manufactured in line with the state of the art and according to recognized safety standards. Nevertheless, incorrect operation can result in the following:

Damage to the device and other material assets belonging to the operating company
Inefficient operation of the device

All personnel involved in device commissioning and operation must:

Be suitably qualified
Have fully read, understood, and precisely followed these operating instructions.

The operating instructions must always be kept to hand wherever the device is being used.

In addition to the operating instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.

All safety and danger notices on the device:

Must be kept in a legible state
Must not be damaged
Must not be removed
Must not be covered, have anything stuck on them, or painted over

For the location of the safety and danger notices on the device, refer to the section headed "General" in the operating instructions for the device.
Before switching on the device, eliminate any faults that could compromise safety.

Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended use.

Installation and operation must only take place within closed and dry rooms.

Temperature range of ambient air:

During operation: -10 °C to +40 °C (+14 °F to +104 °F)
During transport and storage: -20 °C to +55 °C (-4 °F to +131 °F)

Relative humidity:

Up to 50% at +40 °C (+104 °F), non-condensing
Up to 90% at +20 °C (+68 °F), non-condensing

Ambient air: free of dust, acids, corrosive gases or substances, etc.

Altitude above sea level: up to 2000 m (6500 ft.)

The operating company undertakes to

Read and understand the Operating Instructions

The operating company must only allow persons to work with the device if they:

Are familiar with the basic occupational safety and accident prevention regulations and are trained in handling the device
Have read and understood these Operating Instructions and have confirmed this with their signature
Are trained according to the requirements for the work and training results

The safety-conscious work of the personnel must be checked regularly.

All persons who are instructed to work with the device must do the following before beginning work:

Follow the basic regulations for occupational safety and accident prevention
Have read and understood these operating instructions

Before leaving the workplace, ensure that no property damage can occur in their absence.

The mains voltage and mains frequency must match the specifications on the rating plate.

The device must only be connected to a properly installed, secured, and grounded mains socket.

If the device is supplied without a country-specific cable, use the mains plug and cable in accordance with local standards.

An electric shock can be fatal. Only trained and qualified personnel may install and connect the mains plug.

Route the mains cable so that there is no risk of injury (risk of tripping, etc.) and damage to the mains cable.

An electric shock can be fatal.

All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Replace loose connections and scorched, damaged, or inadequately dimensioned cables and leads immediately.

Do not wrap cables or leads around your body or parts of the body.

Only trained and qualified personnel may carry out repair work (e.g., open the device). If a defect occurs, unplug the device immediately and have the repair carried out by trained and qualified personnel.

Repairs must only be carried out in a de-energized state.
Only use original spare parts.
Only unplug the device when it is switched off.

This device is an emission class B device.

Devices in emission class B:

are only intended for use in or in the immediate vicinity of residential, business, and commercial areas.
can cause wiring-related or radiated interference in other areas.

In certain cases, even though a device complies with the standard limit values for emissions, it may affect the application area for which it was designed (e.g., when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.

Check and evaluate possible problems and the interference immunity of equipment in the vicinity according to national and international regulations, for example, of:

Safety devices
Grid power lines, signal lines, and data transfer lines
IT and telecommunications equipment
Devices for measuring and calibrating

Supporting measures to avoid EMC problems:

Grid power supply
- Use only the supplied power cables.
- If electromagnetic interference occurs despite a mains connection that complies with regulations, take additional measures (e.g., use a suitable grid filter).

No modifications to the device
- Modifications made to the device without prior agreement with the manufacturer may result in loss of type approval.

If the device is suspected of interfering with the reception of television or radio signals or the operation of another device:
- Confirm the device as a source of interference by switching it on and off.
- If this identifies the device as a source of interference, remedy the fault using the anti-interference measures listed below.

Anti-interference measures
- Shield other devices in the vicinity.
- Place the device far away from the affected receiver.
- Turn the device away from the affected receiver.
- Adjust the antenna of the affected receiver.
- Connect the device to another AC socket so that the device and the affected receiver use different circuits.
- Only connect the device to a grounded socket. Removing the grounding may increase high-frequency emissions and cause an electric shock resulting in death. Do not use AC adapter plugs or extension cables.
- If the above measures do not provide a sustainable solution, contact the manufacturer or qualified personnel.

This device conforms to the license-exempt RSS (Radio Standards Specifications) of the ISED (Innovation Science and Economic Development Canada). ISED is a certification body that evaluates the test reports and technical documentation for Canada and issues approval. Operation is subject to the following two conditions:

This device must not cause any harmful interference.
This device must accept any interference, including interference that may cause undesired operation.

For mobile devices (> 20 cm, 7.87 in. / low power)

Explanation of radiation exposure, with the exception of the XR headset:
This device meets the ISED exposure limit values set for an uncontrolled environment. This device should be installed and operated at a distance of more than 20 cm (7.87 in.) between the beam source and your body.

This device is only intended for OEM integrators under the following conditions (for use as a modular device):

The antenna must be installed and operated at a distance of more than 20 cm (7.87 in.) between the antenna and the users.
The transmitter module must not be set up together with another transmitter or antenna.
The module approval is only valid when the module is installed in the tested host or a compatible series of hosts that have similar HF exposure characteristics with equal or greater antenna spacing.

As long as the three conditions described above are satisfied, no further transmitter test is required. However, the OEM integrator remains responsible for testing their final product for any additional compliance requirements that may need to be met with the installed module. The end user manual must contain all necessary regulatory information and warnings as described in these operating instructions.

NOTE

There is a possibility of electromagnetic interference due to incorrect use of the device.

Impaired radio reception may result.

The device for operation in the 5150-5250 MHz frequency band is only intended for use within closed and dry rooms, in order to reduce the potential for radio interference from co-channel satellite mobile systems.

For devices with detachable antennas, the maximum permissible antenna gain for devices in the 5250-5350 MHz and 5470-5725 MHz bands must be such that the device still complies with the EIRP limit value (only detachable antenna).

For devices with detachable antennas, the maximum permissible antenna gain for devices in the 5725-5850 MHz frequency band must be such that the devices still comply with the corresponding EIRP limit values (detachable antennas only).

If necessary, the type of antenna, the antenna model, and the most unfavorable tilt angle required must be clearly indicated, in order to satisfy the requirements for the EIRP elevation mask specified in section 6.2.2.3.

Special regulations apply in areas at risk of fire or explosion.

Follow the appropriate national and international regulations.

Carry out a visual inspection of the cables and lines every time the device is started up.

Dimension the mains fuse in accordance with the specifications in the technical data.

Always keep ventilation openings clear. Ensure that the device has an all-round clearance of 0.5 m (19.69 in.).

The ambient temperature during operation may not exceed +40 °C (+104 °F) or drop below -10 °C (+14 °F).

The ambient temperature during transport and storage may not exceed +55 °C (+131 °F) or drop below -20 °C (-4 °F).

Transporting or changing the installation position of the device by pulling on the mains cable is not permitted. Switch off before transporting or lifting.

Do not transport the device by crane. If the device has a manual carrying handle or carrying strap, it is only suitable for manual transport using the carrying handle or strap provided for this purpose.

To avoid back injuries, observe the weight specification in the technical data. If necessary, use a trolley or an appropriate number of people to lift the device.

Risk of personal injury and damage to property due to the device falling or toppling over if set up incorrectly. Only set up the device on a flat, stable surface with the help of trained and qualified personnel.

Do not use the device if you are tired, or under the influence of alcohol, medication or drugs. Carelessness can lead to serious personal injury.

Observe the applicable national and regional guidelines and accident prevention regulations when transporting the device, especially guidelines concerning hazards during transport and shipment.

Only carry out the transport in the original packaging or in the Toolcase provided for this purpose. The original packaging or the appropriate Toolcase can be obtained from the manufacturer.

Do not lift or transport any active devices. Switch off devices before transport or lifting.

Use instructions and checks within the company to ensure that the vicinity of the workplace is always clean and organized.

After transport and before installation and commissioning, it is essential to visually inspect the device for damage. Have trained and qualified personnel repair any damage before installation and commissioning.

Only operate the device when it is fully functional. If the device is not fully functional, the following may result:

Damage to the device and other material assets belonging to the operating company
Inefficient operation of the device

The device must be checked at least once a week for externally detectable damage and functionality.

Devices with the CE label satisfy the essential requirements of the low-voltage and electromagnetic compatibility directive (e.g., relevant product standards of the EN 60 974 series).

Fronius International GmbH hereby declares that the radio system of type Welducation Simulator complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available on the following website:
http://www.fronius.com

Devices marked with the CSA test mark satisfy the requirements of the relevant standards for Canada and the USA.

With regard to data security, the user is responsible for:

backing up any changes made to the factory settings
saving and storing personal settings.

Fronius International GmbH retains the copyrights of these operating instructions.

Text, illustrations, and other media correspond to the technical state of the art at the time of publication. Fronius reserves the right to make changes. If you have any suggestions for improvement or have found a mistake in this document, we would be most grateful for your comments.

These operating instructions describe the functionality, installation, operation, and maintenance of the Welducation Simulator and the Welducation Campus software.

This document is intended for use by all authorized persons who use the Welducation training concept for teaching or learning welding. The training concept consists of the Welducation Simulator and the Welducation Campus software.

These operating instructions describe the functionality, installation, operation, and maintenance of the Welducation Simulator and the Welducation Campus software.

This document is intended for use by all authorized persons who use the Welducation training concept for teaching or learning welding. The training concept consists of the Welducation Simulator and the Welducation Campus software.

These operating instructions describe the functionality, installation, operation, and maintenance of the Welducation Simulator and the Welducation Campus software.

This document is intended for use by all authorized persons who use the Welducation training concept for teaching or learning welding. The training concept consists of the Welducation Simulator and the Welducation Campus software.

FCC
This device conforms to the limit values for a Class B digital device, pursuant to Part 15 of the FCC regulations. These limit values are designed to provide reasonable protection against harmful interference in a residential installation. This device generates and uses high frequency energy and, if not used in accordance with the instructions, may interfere with radio communications. However, there is no guarantee that interference will not occur in a particular installation.

If this device does cause harmful interference to radio or television reception, which can be determined by turning the device off and on again, the user is encouraged to try to correct the interference using one or more of the following measures:

Reorient or relocate the receiving antenna.
Increase the distance between the device and the receiver.
Connect the device to a different circuit than the receiver.
Consult the distributor or an experienced radio/TV technician for help.

The Welducation Campus software is part of a virtual welding system designed for trainees to learn welding skills. The welding system consists of one or more Welducation Simulators and the separate Welducation Campus software for managing courses and learning content. The AdminTool it contains is used to manage users, devices, and licenses.

The theoretical foundations are learned in the Welducation Campus software, while the practical virtual welding jobs are performed on the Welducation Simulator. The Welducation Campus software is intended for external end devices, such as the supplied Fronius tablet or smartphones, notebooks, and PCs.

It is possible for the trainers to put together a training program tailored to the needs of the trainees. This consists of theory content and exercises on all three welding processes: MIG/MAG, TIG, and MMA. The software provides an overview of the trainees' learning progress and supports assessment.

The software is run on a PC or mobile device, e.g., supplied tablet, notebook or smartphone.

The Welducation Campus software is part of a virtual welding system designed for trainees to learn welding skills. The welding system consists of one or more Welducation Simulators and the separate Welducation Campus software for managing courses and learning content. The AdminTool it contains is used to manage users, devices, and licenses.

The theoretical foundations are learned in the Welducation Campus software, while the practical virtual welding jobs are performed on the Welducation Simulator. The Welducation Campus software is intended for external end devices, such as the supplied Fronius tablet or smartphones, notebooks, and PCs.

It is possible for the trainers to put together a training program tailored to the needs of the trainees. This consists of theory content and exercises on all three welding processes: MIG/MAG, TIG, and MMA. The software provides an overview of the trainees' learning progress and supports assessment.

The software is run on a PC or mobile device, e.g., supplied tablet, notebook or smartphone.

The training concept, consisting of the Welducation Campus software and the Welducation Simulators, is aimed at all authorized teachers and trainees who are involved in teaching or learning the three welding processes MIG/MAG, TIG, and MMA. Another target group is administrators of the Welducation Campus software.

NOTE

Learning content in the form of documents containing in-house know-how or copyrightable content

Access by unauthorized persons

Make sensitive documents accessible to authorized persons only.

The manufacturer shall not be liable for any lack of or incorrect training success.

The Welducation Campus software, including the AdminTool, must be used exclusively for its intended purpose.

The software is intended exclusively for virtual welding visualization with the included hardware.

Any other use shall be deemed to be not in accordance with the intended use.

Intended use also means:

Carefully reading and understanding these operating instructions
Carefully reading and understanding all warnings on the Welducation Simulator

The Welducation Campus software, including the AdminTool, must be used exclusively for its intended purpose.

The software is intended exclusively for virtual welding visualization with the included hardware.

Any other use shall be deemed to be not in accordance with the intended use.

Intended use also means:

Carefully reading and understanding these operating instructions
Carefully reading and understanding all warnings on the Welducation Simulator

The device is to be used exclusively for its intended purpose and in accordance with the user concept.

The device is exclusively intended for welding simulation with the software and hardware supplied by the manufacturer.

Utilization for any other purpose, or in any other manner shall be deemed improper.
The manufacturer shall not be liable for any resulting damage.

Intended use also means:

Carefully reading and understanding these operating instructions
Carefully reading and understanding all warnings on the device
Making sure that all system components are working correctly
Establishing the mains connection according to the specifications on the rating plate
Installation in closed and dry rooms
Installing, assembling and starting up the device in accordance with the instructions in these operating instructions

Never:

Convert the device yourself
Handle the device incorrectly
Operate the device with programs other than the manufacturer's software
Operate, service, or repair the device without observing the operating instructions
Operate with system components other than those provided by the manufacturer

The device is designed for operation in closed and dry rooms. The manufacturer shall not be liable for any damage resulting from use in other environments.

The manufacturer shall not be liable for any lack of or incorrect training success.

All system components that are used in connection with the training concept are only suitable for training purposes and are not intended for real welding.

Make sure that the Welducation Simulator and all components connected to it are only ever used within their permitted operating range.

The data generated are stored according to the operating mode used.

Standalone: Data are stored locally.
Classroom: Data are saved in the local network.
Cloud: Data are stored in the cloud.

The data generated are stored according to the operating mode used.

Standalone: Data are stored locally.
Classroom: Data are saved in the local network.
Cloud: Data are stored in the cloud.

When you connect your device (and any associated devices) to the internet, the following device and operating data (device ID/identifier, device IP address, device time, configuration settings, hardware and software information, device status log files, serial number) is sent automatically to

Fronius International GmbH, Froniusstraße 1, 4643 Pettenbach, Austria, telephone +43(0) 7242241-0, email: contact@fronius.com (controller)

and stored.

The processing of this device and operating data is carried out for the purpose of ensuring the operational safety of the device (time synchronization, provision of updates). This processing is therefore necessary for the functionality of the device and thus for the fulfillment of the contract (Art. 6 (1) (b) GDPR).

If you do not wish to have such data processed, you must manually disable the device's internet connection.

In addition, the device and operating data is also processed for the purpose of providing services as part of a supplementary digital service for your device (such as solar.web or similar) as soon as you have registered your device with such a digital service (identification). This data is processed to provide the requested digital services and is therefore necessary for the fulfillment of the contract (Art. 6 (1) (b) GDPR).

Furthermore, this data processing is also carried out for maintenance and support purposes and for handling customer concerns as well as in warranty and guarantee cases (only in individual cases and given connection between device and internet). In this context, the device and operating data may also be passed on to our cooperation partners (third-party providers and suppliers). The processing of this data is necessary for maintenance and support purposes or for processing warranty and guarantee cases and thus for the fulfillment of the contract (Art. 6 (1) (b) GDPR).

Device and operating data are also processed for analysis and diagnostic purposes in order to gain insights into the functionality of the devices and improve them accordingly. This data processing is based on our legitimate interest (Art. 6 (1) (f) GDPR).

We store this data for as long as it is necessary to fulfill the existing contract with you. Any storage beyond this is carried out for legal reasons or if we have a legitimate interest in doing so. For more information on data processing for the solar.web-digital service, as well as our general privacy policy and your rights as a data subject, please visit https://www.fronius.com.

When using the Welducation Campus software, follow the safety instructions in these operating instructions.

The customer is responsible for:

The safe design of the workplace for practical exercises.
Compliance with the safety instructions in the operating instructions.

NOTE

Insufficiently protected user account due to an unchanged default password.

Unauthorized access to the system with possible manipulation or loss of data.

Only use the default password for the first login.

Change the default password immediately after the first login.

Use a strong password in accordance with the password policy. The password must contain at least 8 characters as well as upper and lower case letters, at least one number, and one special character. Umlauts are not permitted.

CAUTION

Risk of falling due to the changed perception of the environment when wearing the XR headset.

This can result in injuries.

Wear the XR headset while seated when using for the first time.

Read and follow all safety instructions in the operating instructions for the Welducation Simulator and the Welducation Campus software.

As a result of updates, your software may contain functions that are not described in these operating instructions. In addition, individual figures may differ slightly from the operating elements of your software. However, these operating elements function in exactly the same way.

For more detailed information regarding software updates, see chapter Update on page (→).

(1)	Workpieces
(2)	XR headset
(3)	Welding torch or electrode holder
(4)	Welducation Simulator
(5)	Return lead cable
(6)	Fronius tablet with case
(7)	Table stand with magnetic holder

(1)	Workpieces
(2)	XR headset
(3)	Welding torch or electrode holder
(4)	Welducation Simulator
(5)	Return lead cable
(6)	Fronius tablet with case
(7)	Table stand with magnetic holder

The Welducation Simulator allows trainees to learn welding skills in a realistic environment, resulting in the following advantages:

Low-cost training. Consumables are not required (wire electrodes, shielding gas, etc.).
The trainees are not exposed to the dangers of welding (heat, welding fume, welding spatter, noise, etc.).
Training is carried out with increased intensity.
The arc time is many times longer than with traditional training.
The teacher can guide the trainees in a more sustainable way, look over their shoulder, and give them crucial tips.
Each welding result can be precisely analyzed, e.g., with regard to torch guidance, seam formation, etc.
The learning progress of the trainees is documented and comparable.
The learning content can be adapted as required.
The variety of welding torches and workpieces enables the visualization of numerous different tasks.

The Welducation Simulator largely corresponds to a real welding machine in terms of its appearance, operation, interfaces, and connections. As such, the focus is not only on welding, but also on the preparatory activities.

The XR headset is used to visualize the welding visualization. The XR headset operates according to the principle of augmented reality. The trainees see the welding torch or the stick electrode together with the arc and the workpiece with the resulting weld seam as an animation. To aid orientation, the environment is displayed as a real camera image, e.g., of the user's own hands.

The XR headset is equipped with an optical camera and an additional stereo camera for recording and integrating the virtually displayed objects.

The standard equipment of the Welducation Simulator offers a wide range of welding scenarios. In addition to the MIG/MAG, TIG, and MMA welding processes that can be learned with the simulator, the variety of supplied virtual workpieces ensures the trainees receive varied, practical training.

In order to practice welding as realistically as possible, it was important to also reproduce the system components as faithfully as possible. This means that the welding torch and electrode holder correspond to their real-life role model in terms of haptics and weight.

Both the welding torch or the electrode holder and the return lead cable for the workpiece are connected as they would be in a real welding situation.

Welducation Simulator

Operating status indicators
Connections analogous to a real welding machine
Interfaces for networking
Interfaces for external displays, such as projectors or monitors

Fronius tablet with case

Operation of the Welducation Simulator and the Welducation Campus software

XR headset

Optical camera: for producing a real image of the environment.
Tracking camera: for displaying the virtual training view in the real image.
HMD (head mounted display): for full visualization of the welding visualization.

Visualization

The visualization corresponds to the perspective from a real welding helmet, with the information displayed in the field of vision, e.g., welding current (A) and wire speed (m/min).

Visualization of common welding processes by means of the following components:

MIG/MAG welding torch

TIG welding torch and filler metal

Electrode holder and stick electrode

Return lead cable with workpiece clamp

Workpieces:

T-joint, fillet weld

Corner weld

Lap joint

Butt weld

Square butt weld
Y-butt weld
Overlay welding

Pipe connection

Pipe-to-plate connection

Diameter 80 mm
T-joint, fillet weld

Pipe-to-pipe connection

Square butt weld
Y-butt weld

The following workpiece properties can be simulated:

Materials
- Steel
- Chrome-nickel
- Aluminum
Common workpiece thicknesses
- 3 mm
- 6 mm
- 10 mm

To practice a wide variety of welding positions:

Table stand with magnetic holder

To fix the workpieces in any position.

For ergonomic operation when wearing the XR headset:

Interaction target

The interaction target embeds virtual buttons so frequently required menu items can be selected directly using a welding torch or stick electrode.
The virtual buttons can be placed as desired.
The interaction target is magnetic and can therefore be attached to metallic surfaces without restriction.

External visualization

Option to connect additional external displays, such as projectors or monitors, to the Welducation Simulator

Storage tray

Positioned on the top of the Welducation Simulator
Attaches in a stable manner to the handle tube
Storage, e.g., for XR headset or
interaction target
Additional holder for welding torch or electrode holder

Warning notices and safety symbols are located on the device. Removing or painting over the warning notices and safety symbols is not permitted. They warn against incorrect operation.

Explanation of symbols – Rating plate
	WEEE marking – waste electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner in accordance with the European Directive and national law.
	Risk of serious injury and property damage due to incorrect operation.
	Incorrect operation and incorrectly performed work can cause minor injury and property damage. Only trained and qualified personnel may perform installation, repair, and maintenance work. Read and understand these operating instructions in full.
	CE label – confirms compliance with applicable EU directives and regulations.
	UKCA marking – confirms compliance with applicable UK directives and regulations.
	Devices with the FCC label conform to the limit values for a Class B digital device, pursuant to Part 15 of the FCC regulations. This device conforms to the limit values for a Class B digital device, pursuant to Part 15 of the FCC regulations. These limit values are designed to provide reasonable protection against harmful interference in a residential installation. This device generates and uses high frequency energy and, if not used in accordance with the instructions, may interfere with radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this device does cause harmful interference to radio or television reception, which can be determined by turning the device off and on again, the user is encouraged to try to correct the interference using one or more of the following measures: Reorient or relocate the receiving antenna. Increase the distance between the device and the receiver. Connect the device to a different circuit than the receiver. Consult the distributor or an experienced radio/TV technician for help.
	Part 15 of the FCC regulations is subject to the following 2 conditions: This device must not cause any harmful interference. The device must accept any interference that may cause undesired operation.

Because of updates, certain functions may be available on your device but not described in these operating instructions. In addition, individual figures may also differ slightly from the operating elements of your device.

Front

(1)	Ventilation openings Device cooling
(2)	MIG/MAG welding torch connection For connecting the MIG/MAG welding torch.
(3)	Storage tray For storing the XR headset, interaction target, welding torch or electrode holder.

(4)	Shielding gas Knob to simulate the adjustment of the shielding gas quantity by means of a gas pressure regulator. The value is displayed in the Welducation Campus software and in the visualization via the PUK interaction object.
(5)	*Green, yellow, and red status LEDs ^)**
(6)	TMC connection (TIG Multi Connector) To connect a TIG welding torch and a foot remote control with TIG Multi Connector connection.
(7)	(+) current socket with bayonet latch To connect the return lead cable for TIG welding. To connect the electrode cable or return lead cable for manual metal arc welding (depending on the type of electrode used).
(8)	(-) current socket with bayonet latch To connect the return lead cable for MIG/MAG welding. To connect a standard TIG welding torch. To connect the electrode cable or return lead cable for manual metal arc welding (depending on the type of electrode used).

^*) LED	Status
No indicator lights up	Simulator is switched off
Green flashes quickly	Simulator powering up
Green lights up	Simulator is fully powered up and ready for operation
Green and yellow light up	Job is running on simulator
Yellow lights up and yellow flashes slowly	Error
Yellow flashes slowly	No network available
Green flashes quickly and yellow lights up	Start/stop welding visualization
Green flashes slowly and yellow lights up	Welding visualization is running
Green, yellow, and yellow again flash alternately in succession	Update in progress

Rear

(9)	Network connection LAN (RJ45)
(10)	HDMI connection For external displays, such as projectors and monitors.
(11)	USB port To charge a tablet To export data Service interface

(12)	Power switch To switch the Welducation Simulator on and off.
(13)	WiFi antenna
(14)	Mains cable connection

Left side

(15)	Knurled screw To secure the MIG/MAG welding torch.

Front

(1)	Ventilation openings Device cooling
(2)	MIG/MAG welding torch connection For connecting the MIG/MAG welding torch.
(3)	Storage tray For storing the XR headset, interaction target, welding torch or electrode holder.

(4)	Shielding gas Knob to simulate the adjustment of the shielding gas quantity by means of a gas pressure regulator. The value is displayed in the Welducation Campus software and in the visualization via the PUK interaction object.
(5)	*Green, yellow, and red status LEDs ^)**
(6)	TMC connection (TIG Multi Connector) To connect a TIG welding torch and a foot remote control with TIG Multi Connector connection.
(7)	(+) current socket with bayonet latch To connect the return lead cable for TIG welding. To connect the electrode cable or return lead cable for manual metal arc welding (depending on the type of electrode used).
(8)	(-) current socket with bayonet latch To connect the return lead cable for MIG/MAG welding. To connect a standard TIG welding torch. To connect the electrode cable or return lead cable for manual metal arc welding (depending on the type of electrode used).

^*) LED	Status
No indicator lights up	Simulator is switched off
Green flashes quickly	Simulator powering up
Green lights up	Simulator is fully powered up and ready for operation
Green and yellow light up	Job is running on simulator
Yellow lights up and yellow flashes slowly	Error
Yellow flashes slowly	No network available
Green flashes quickly and yellow lights up	Start/stop welding visualization
Green flashes slowly and yellow lights up	Welding visualization is running
Green, yellow, and yellow again flash alternately in succession	Update in progress

Rear

(9)	Network connection LAN (RJ45)
(10)	HDMI connection For external displays, such as projectors and monitors.
(11)	USB port To charge a tablet To export data Service interface

(12)	Power switch To switch the Welducation Simulator on and off.
(13)	WiFi antenna
(14)	Mains cable connection

Left side

(15)	Knurled screw To secure the MIG/MAG welding torch.

Necessary network settings must be made by IT administrators, for example, in a company network.

Detailed information can be found in the sections Classroom commissioning and Cloud commissioning.

Necessary network settings must be made by IT administrators, for example, in a company network.

Detailed information can be found in the sections Classroom commissioning and Cloud commissioning.

Necessary network settings must be made by IT administrators, for example, in a company network.

Detailed information can be found in the sections Classroom commissioning and Cloud commissioning.

The default delivery state is always in Standalone operating mode. The Classroom and Cloud operating modes must be set up separately.

CAUTION

Possibility of incorrect operation or work carried out incorrectly

This can result in minor injury and damage to property.

Only trained and qualified personnel are permitted to perform all work and functions described in this document, in accordance with the applicable national and international standards.

Read and understand the operating instructions, especially the safety rules.

Follow the setup regulations.

CAUTION

Possibility of incorrect operation or work carried out incorrectly

This can result in minor injury and damage to property.

Only trained and qualified personnel are permitted to perform all work and functions described in this document, in accordance with the applicable national and international standards.

Read and understand the operating instructions, especially the safety rules.

Follow the setup regulations.

CAUTION

Possibility of devices or system components toppling or falling

This can result in minor injury and damage to property.

Set up the Welducation Simulator, the stands, and all system components in a stable position.

Ensure the interaction target and virtual workpieces are held securely in place.

NOTE

Possibility of impermissible environmental conditions

The system is designed for operation in residential or commercial environments. Operation in industrial environments may result in malfunctions. This can result in damage to property.

It is essential to observe the following information.

NOTE

Possibility of partially covered air intake and outlet openings.

This can result in damage to property.

Ensure that the device has an all-round clearance of 0.5 m (19.69 in.).

Before setup, ensure that the following conditions are met:

Closed, dry room
Solid, flat surface capable of bearing loads
Device is freely accessible
Device has not been damaged in transit and is in good condition

Do not place the device near vital facilities and equipment, such as:

Emergency exits
Fire extinguishers
First aid kits

Do not place the device near heat sources, such as:

Radiators
AC systems
Sun terraces
Strong sunlight

Protect the device from severe environmental impact, such as:

Dust and dirt build-up
Rain and moisture
Strong magnetism or radio waves
Cold

Ensure that the permissible environmental conditions are maintained at all times.

Special regulations apply in areas at risk of fire or explosion – follow the appropriate national and international regulations.

NOTE

Possibility of poor acclimatization of components by connecting the device to the grid too early

May result in damage to the device.

Do not connect the device to the grid and switch it on until 4 hours after the setup has been completed.

The device is designed for the mains voltage stated on the rating plate. Fuse protection for the mains lead can be found in the technical data.

WARNING

Possibility of electric shock due to damaged grid leads.

An electric shock can cause injury and damage to property.

Carry out a visual inspection of all cables and lines every time the Welducation Simulator is started up.

WARNING

A short circuit / arc on the device may cause a fire hazard.

Possibility of injury or damage to property due to fire or burns.

Dimension the mains fuse in accordance with the specifications in the technical data.

NOTE

Possibility of inadequately dimensioned electrical installation

This can result in damage to property.

The mains lead and its fuse protection should be designed to suit the existing mains supply.
The technical data on the rating plate applies.

1Position the storage tray on top of the Welducation Simulator and attach it to the handle tube.

2If desired, hang the welding torch or electrode holder in the designated holder on the storage tray.

3Connect the mains cable.

The LAN connection is only required for the Classroom and Cloud operating modes, or when the Welducation Simulator downloads updates via the Internet in Standalone operating mode.

Rear of the Welducation Simulator

Before switching on the Welducation Simulator:

1Connect the LAN cable to the network connection (9).

Rear

Before switching on the Welducation Simulator:

1If necessary, connect external displays such as projectors or monitors to the HDMI port (10) and switch on.

CAUTION

Possibility of objects falling or toppling

Toppling or falling objects may cause minor injuries and damage to property.

Choose a load-bearing and level table / surface on which to set up the table stand.

Set up the table stand in such a way that it is held securely and cannot topple or fall down.

After the adjustment process, tighten the adjusting screws on the table stand so that the stand is stable and able to support a load.

When positioning the workpiece on the magnetic holder of the table stand, ensure that the workpiece rests flush against the magnet.

Ensure that the terminal clamp for the return lead cable is securely seated.

The table stand comes complete with a magnetic holder. The workpiece is held magnetically on the magnetic holder of the table stand. The terminal clamp for the return lead cable is attached in a suitable place on the table stand.

The table stand offers the following positions and setting options:

Rotate
Swivel
Telescopic adjustment allows for height to be changed
Ball joint for aligning the workpiece holder in any position