Welducation Simulator, Welducation Campus Operating instructions

1. Safety Instructions

1. Safety Instructions
2. Safety Instructions

1. Safety Instructions
2. Safety Instructions

• Serious or fatal injury to the operator or third parties
• Damage to the device and other material assets belonging to the operating company
• Inefficient operation of the device

• Be suitably qualified
• Have fully read, understood, and precisely followed these Operating Instructions

The Operating Instructions must always be kept to hand wherever the device is being used.

In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.

• Must be kept in a legible state
• Must not be damaged
• Must not be removed
• Must not be covered, pasted, or painted over

For the location of the safety and danger notices on the device, refer to the section headed "General" in the Operating Instructions for the device.
Before switching on the device, eliminate any faults that could compromise safety.
Your personal safety is at stake!

1. Safety Instructions
2. Safety Instructions

Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer accepts no liability for any damage resulting from improper use.

Installation and operation may only take place within closed and dry rooms.

Temperature range of ambient air:

• During operation: -10°C to +40°C (+14°F to +104°F)
• During transport and storage: -20 °C to +55 °C (-4 °F to +131 °F)

Relative humidity:

• Up to 50% at +40 °C (+104 °F), non-condensing
• Up to 90% at +20 °C (+68 °F), non-condensing

Ambient air: free of dust, acids, corrosive gases or substances, etc.

Altitude above sea level: up to 2000 m (6500 ft.)

1. Safety Instructions
2. Safety Instructions

• Read and understand the Operating Instructions

• Are familiar with the basic occupational safety and accident prevention regulations and are trained in handling the device
• Have read and understood these Operating Instructions and have confirmed this with their signature
• Are trained according to the requirements for the work and training results

The safety-conscious work of the personnel must be checked regularly.

1. Safety Instructions
2. Safety Instructions

• Follow the basic regulations for occupational safety and accident prevention
• Have read and understood these Operating Instructions

Before leaving the workplace, ensure that no personal injury or property damage can occur in their absence.

1. Safety Instructions
2. Safety Instructions

The mains voltage and mains frequency must match the specifications on the rating plate.

The device must only be connected to a properly installed, secured, and grounded mains socket.

If the device is supplied without a country-specific cable, use the mains plug and cable in accordance with local standards.

An electric shock can be fatal. Only trained and qualified personnel may install and connect the mains plug.

Route the mains cable so that there is no risk of injury (risk of tripping, etc.) and damage to the mains cable.

1. Safety Instructions
2. Safety Instructions

An electric shock can be fatal.

Do not touch voltage-carrying parts inside or outside the device.

All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Replace loose connections and scorched, damaged, or inadequately dimensioned cables and leads immediately.

Do not wrap cables or leads around your body or parts of the body.

Have the grid and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.

Only operate the device on a grid with a ground conductor and a socket with a ground conductor contact.

Operating the device on a grid without a ground conductor and on a socket without a ground conductor contact is considered gross negligence. The manufacturer accepts no liability for any damage resulting from improper use.

Switch off unused devices.

When working at elevated heights, wear a safety harness to prevent falls.

Before working on the device, switch off the device and remove the mains plug.

Secure the device to prevent the mains plug from being connected and switched on again by applying a clearly legible and understandable warning sign.

• Discharge all electrically charged components.
• Ensure that all components are disconnected from the power supply.

If work is needed on voltage-carrying parts, bring in a second person who will switch off the main switch at the correct time.

Only trained and qualified personnel may carry out repair work (e.g., open the device). If a defect occurs, unplug the device immediately and have the repair carried out by trained and qualified personnel.

• Repairs must only be carried out in a de-energized state.
• Only use original spare parts.
• Only unplug the device when it is switched off.

1. Safety Instructions
2. Safety Instructions

This device is an emission class B device.

• are only intended for use in or in the immediate vicinity of residential, business, and commercial areas.
• can cause wiring-related or radiated interference in other areas.

In certain cases, even though a device complies with the standard limit values for emissions, it may affect the application area for which it was designed (e.g., when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.

• Safety devices
• Grid power lines, signal lines, and data transfer lines
• IT and telecommunications equipment
• Devices for measuring and calibrating

1. Grid power supply
   • Use only the supplied power cables.
   • If electromagnetic interference occurs despite a mains connection that complies with regulations, take additional measures (e.g., use a suitable grid filter).

2. No modifications to the device
   • Modifications made to the device without prior agreement with the manufacturer may result in loss of type approval.

3. If the device is suspected of interfering with the reception of television or radio signals or the operation of another device:
   • Confirm the device as a source of interference by switching it on and off.
   • If this identifies the device as a source of interference, remedy the fault using the anti-interference measures listed below.

4. Anti-interference measures
   • Shield other devices in the vicinity.
   • Place the device far away from the affected receiver.
   • Turn the device away from the affected receiver.
   • Adjust the antenna of the affected receiver.
   • Connect the device to another AC socket so that the device and the affected receiver use different circuits.
   • Only connect the device to a grounded socket. Removing the grounding may increase high-frequency emissions and cause an electric shock resulting in death. Do not use AC adapter plugs or extension cables.
   • If the above measures do not provide a sustainable solution, contact the manufacturer or a trained radio and television technician.

1. Safety Instructions
2. Safety Instructions

Special regulations apply in areas at risk of fire or explosion.

• Follow the appropriate national and international regulations.

Carry out a visual inspection of the cables and lines every time the device is started up.

Dimension the mains fuse in accordance with the specifications in the technical data.

Always keep ventilation openings clear. Ensure that the device has an all-round clearance of 0.5 m (19.69 in.).

The ambient temperature during operation may not exceed +40 °C (+104 °F) or drop below -10 °C (+14 °F).

The ambient temperature during transport and storage may not exceed +55 °C (+131 °F) or drop below -20 °C (-4 °F).

Transporting or changing the installation position of the device by pulling on the mains cable is not permitted. Switch off before transporting or lifting.

Do not transport the device by crane. If the device has a manual carrying handle or carrying strap, it is only suitable for manual transport using the carrying handle or strap provided for this purpose.

To avoid back injuries, observe the weight specification in the "Technical data" section and, if necessary, use a trolley or an appropriate number of people to lift the device.

Risk of personal injury and damage to property due to the device falling or toppling over if set up incorrectly. Only set up the device on a flat, stable surface with the help of trained and qualified personnel.

Do not use the device if you are tired, or under the influence of alcohol, medication or drugs. Carelessness can lead to serious personal injury.

1. Safety Instructions
2. Safety Instructions

Observe the applicable national and regional guidelines and accident prevention regulations when transporting the device, especially guidelines concerning hazards during transport and shipment.

Only carry out the transport in the original packaging or in the Toolcase provided for this purpose. The original packaging or the appropriate Toolcase can be obtained from the manufacturer.

Do not lift or transport any active devices. Switch off devices before transport or lifting.

Use instructions and checks within the company to ensure that the vicinity of the workplace is always clean and organized.

After transport and before installation and commissioning, it is essential to visually inspect the device for damage. Have trained and qualified personnel repair any damage before installation and commissioning.

1. Safety Instructions
2. Safety Instructions

• Serious or fatal injury to the operator or third parties
• Damage to the device and other material assets belonging to the operating company
• Inefficient operation of the device

Safety devices that are not fully functional must be repaired before the device is switched on.

Never bypass or disable safety devices.

Ensure the safety of all persons before switching on the device.

The device must be examined at least once a week for externally detectable damage and functionality of the safety devices.

1. Safety Instructions
2. Safety Instructions

It is impossible to guarantee that third-party parts are designed and manufactured to meet the demands made on them, and that they satisfy safety requirements.

• Use only original spare and wear parts (also applies to standard parts).
• Do not carry out any alterations, installations, or modifications to the device without first obtaining the manufacturer's permission.
• Components that are not in perfect condition must be changed immediately.
• When ordering, specify the exact name and part number according to the Spare Parts List, as well as the serial number of your device.

The housing screws provide the ground conductor connection for grounding the housing parts.
Always use original housing screws in the appropriate quantity with the specified torque.

1. Safety Instructions
2. Safety Instructions

Devices with the CE label satisfy the essential requirements of the low-voltage and electromagnetic compatibility directive (e.g., relevant product standards of the EN 60 974 series).

Fronius International GmbH declares that the device complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available on the following website: http://www.fronius.com

Devices marked with the CSA test mark satisfy the requirements of the relevant standards for Canada and the USA.

1. Safety Instructions
2. Safety Instructions

• backing up any changes made to the factory settings
• saving and storing personal settings

1. Safety Instructions
2. Safety Instructions

Copyright of these operating instructions remains with the manufacturer.

Text and illustrations were accurate at the time of printing, subject to change.
We are grateful for suggestions for improvement and information on any discrepancies in the operating instructions.

1. Safety Instructions
2. Safety Instructions

Waste electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or through a local authorized collection and disposal system. Proper disposal of the used device promotes sustainable recycling of resources and prevents negative effects on health and the environment.

• Collect separately
• Observe local regulations
• Crush cardboard boxes

These Operating Instructions describe the functionality, installation, operation, and maintenance of the Welducation Simulator and the Welducation Campus software.

The document is aimed at all authorized teachers and trainees who are entrusted with teaching or learning welding by means of the training concept consisting of the Welducation Simulator and Welducation Campus software.

1. General information

These Operating Instructions describe the functionality, installation, operation, and maintenance of the Welducation Simulator and the Welducation Campus software.

The document is aimed at all authorized teachers and trainees who are entrusted with teaching or learning welding by means of the training concept consisting of the Welducation Simulator and Welducation Campus software.

1. General information
2. Important notes about this document

These Operating Instructions describe the functionality, installation, operation, and maintenance of the Welducation Simulator and the Welducation Campus software.

The document is aimed at all authorized teachers and trainees who are entrusted with teaching or learning welding by means of the training concept consisting of the Welducation Simulator and Welducation Campus software.

1. General information
2. Important notes about this document

The conventions regarding how information is presented in the document, which are set out below, have been defined in order to increase the readability and comprehensibility of the document. See the "Safety" chapter for the conventions on presenting safety-related information. The conventions described here refer to the way various types of information is presented, such as operational prerequisites, guidance, operator prompts, etc.

IMPORTANT! Indicates tips for correct operation and other particularly useful information. It does not indicate a harmful or dangerous situation.

Emphasis

• Display texts are written in quotation marks.

1. General information
2. Important notes about this document

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

FCC Caution:
Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.

This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter.

Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20 cm (7.87 in.) between the radiator & your body.

As long as 3 conditions above are met, further transmitter test will not be required. However, the OEM integrator is still responsible for testing their end-product for any additional compliance requirements required with this module installed.

IMPORTANT NOTE:
In the event that these conditions can not be met (for example certain laptop configurations or co-location with another transmitter), then the FCC authorization is no longer considered valid and the FCC ID can not be used on the final product.

In these circumstances, the OEM integrator will be responsible for re-evaluating the end product (including the transmitter) and obtaining a separate FCC authorization.

End Product Labeling:
FOR MOBILE DEVICE USAGE > 20 cm (7.87 in.) / low power

This transmitter module is authorized only for use in device where the antenna may be installed such that 20 cm (7.87 in.) may be maintained between the antenna and users. The final end product must be labeled in a visible area with the following: “Contains FCC ID: RYK-WPEQ261ACNIBT”. The grantee's FCC ID can be used only when all FCC compliance requirements are met.

Manual Information To the End User:
The OEM integrator has to be aware not to provide information to the end user regarding how to install or remove this RF module in the user’s manual of the end product which integrates this module.

1. General information
2. Important notes about this document

FOR MOBILE DEVICE USAGE (> 20cm, 7.87 in. / low power)

Radiation Exposure Statement:
This equipment complies with ISED radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with greater than 20 cm (7.87 in.) between the radiator & your body.

As long as the 3 conditions above are met, further transmitter test will not be required. However, the OEM integrator is still responsible for testing his end-product for any additional compliance requirements required with this module installed. The end-user manual must include all required regulatory information and warnings as specified in this manual.

1. General information
2. Important notes about this document

This radio transmitter (IC: 6158A-EQ261ACNIBT / Model: WPEQ-261ACNI(BT)) has been approved by ISED to operate with the antenna types listed below with maximum permissible gain indicated. Antenna types not included in this list, are having a gain greater than the maximum gain.

1. General information

The Welducation Campus software is part of a virtual training concept for trainees to learn welding skills in a virtual environment. The training concept consists of one or more Welducation Simulators and the separate Welducation Campus software for managing courses and learning content. The AdminTool it contains is used to process users, devices, and licenses.

Reserving the management as well as the theoretical study of the courses and learning content for the Welducation Campus software results in the Welducation Simulators being used exclusively for specific welding tasks. The Welducation Campus software is intended for external end devices, such as the supplied Fronius tablet or smartphones, notebooks, and PCs.

It is possible for the teachers to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

Trainees can study the learning content at any time and complete the practical exercises assigned to them on the Welducation Simulator.

1. General information
2. Functional principle

The Welducation Campus software is part of a virtual training concept for trainees to learn welding skills in a virtual environment. The training concept consists of one or more Welducation Simulators and the separate Welducation Campus software for managing courses and learning content. The AdminTool it contains is used to process users, devices, and licenses.

Reserving the management as well as the theoretical study of the courses and learning content for the Welducation Campus software results in the Welducation Simulators being used exclusively for specific welding tasks. The Welducation Campus software is intended for external end devices, such as the supplied Fronius tablet or smartphones, notebooks, and PCs.

It is possible for the teachers to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

Trainees can study the learning content at any time and complete the practical exercises assigned to them on the Welducation Simulator.

1. General information

The training concept, consisting of the Welducation Campus software and the Welducation Simulators, is aimed at all authorized teachers and trainees who are involved in teaching or learning the 3 welding processes MIG/MAG, TIG, and MMA. Another target group is those who have administrator rights and are involved in the administration of the Welducation Campus software.

1. General information
2. User concept

The training concept, consisting of the Welducation Campus software and the Welducation Simulators, is aimed at all authorized teachers and trainees who are involved in teaching or learning the 3 welding processes MIG/MAG, TIG, and MMA. Another target group is those who have administrator rights and are involved in the administration of the Welducation Campus software.

1. General information
2. User concept

Access to or use of the Welducation Campus software constitutes consent to accept and comply with the terms and conditions of use. If you do not agree to the terms and conditions of use, you are not permitted to access the software.

The terms and conditions of use set out the responsibilities of Fronius International GmbH towards all persons using the software and identify the "dos" and "don'ts" to be observed when using the software.

There is no entitlement to receive, use, or examine the machine code or source code or any development documentation of the Welducation Campus software.

Fronius holds all rights to use and exploit the Welducation Campus software, all software components, all further developments, improvements, and adaptations, and all copies thereof.

It is not permitted to use the Welducation Campus software for purposes other than those described in the order, to modify or adapt it, to link it with other programs, to translate it, to convert it into another programming language, to decompile it, or to create derivative works. In particular, it is not permitted to use the Welducation Campus software other than within the contractual model.

User accounts and access data are not transferable and are limited to the agreed contract period. Unless otherwise agreed in writing, maintenance (e.g., change of rights) is the responsibility of the customer.

The Welducation Campus software is to be used exclusively for the contractual purpose and only for the duration of the contract.

Fronius is not responsible for damage caused by the authorized persons or persons who have unlawfully or accidentally gained access to the Welducation Campus software. Fronius is not liable for the risk of economic disadvantage or damage, of whatever nature, resulting from the use of the Welducation Campus software by such persons. Likewise, Fronius shall not be held liable for any lack of training success.

Fronius shall be liable for damages demonstrably caused in connection with this contract only in the case of intent or gross negligence. Liability for minor negligence, lost profit, missed savings, compensation for consequential damages, lost or altered data, indirect damages, and damages arising from claims of third parties is excluded, unless contrary to mandatory law. Without limiting the foregoing provisions, for each case of liability Fronius shall only be liable up to the amount of the annual fee payable by the Customer.

The Internet connection between the end devices (e.g., tablets, smartphones, notebooks, PCs) and the Welducation Simulators, including the hardware and software required for this (e.g., mains connection, browser), is the responsibility of the customer. It should therefore be acknowledged that Fronius does not control the transfer of data via communications equipment, including the Internet, and that the services may be subject to restrictions, delays, and other problems associated with the use of such communications equipment. Fronius is not responsible for delays, delivery failures, or other damage resulting from such problems. Fronius is not responsible for any problems related to the performance, operation, or security of the services arising from the Customer's content, systems, applications, or interfaces. Furthermore, Fronius shall not be liable for damage caused by unpredictabilities during online use, in particular malware, viruses, malicious software, or other sources of error and damage caused by Internet use.

Fronius shall also not be liable for any damage caused by misuse or improper use of the account, by incomplete or incorrect information, or by disregard of the due diligence obligations set out in the contract.

Claims under this provision shall only be asserted within one year of the claim arising.

1. General information

• Utilization for any other purpose or in any other manner
• Alterations to the Welducation Simulator are not permitted if they are not expressly recommended by Fronius
• Installation of components is not permitted if these are not expressly recommended or sold by Fronius

The manufacturer is not responsible for any damage resulting from improper use.
All warranty claims shall be considered void in such cases.

• Carefully reading and following all the instructions as well as complying with the safety and danger notices in the Operating Instructions
• Installing, assembling and starting up the device in accordance with the instructions in these Operating Instructions

Make sure that the Welducation Simulator and all components connected to it are only ever used within their permitted operating range.

1. General information
2. Utilization in accordance with "intended purpose"

• Utilization for any other purpose or in any other manner
• Alterations to the Welducation Simulator are not permitted if they are not expressly recommended by Fronius
• Installation of components is not permitted if these are not expressly recommended or sold by Fronius

The manufacturer is not responsible for any damage resulting from improper use.
All warranty claims shall be considered void in such cases.

• Carefully reading and following all the instructions as well as complying with the safety and danger notices in the Operating Instructions
• Installing, assembling and starting up the device in accordance with the instructions in these Operating Instructions

Make sure that the Welducation Simulator and all components connected to it are only ever used within their permitted operating range.

1. General information

• Offline Standalone
  Data storage: local
• Online Cloud
  Data storage: cloud based

1. General information
2. Data, security, and safety

• Offline Standalone
  Data storage: local
• Online Cloud
  Data storage: cloud based

1. General information
2. Data, security, and safety

With regard to data protection, the provisions of the GDPR (General Data Protection Regulation) apply.

The manufacturer's data privacy statement is available at https://www.fronius.com/en-us/usa/privacy-statement

1. General information
2. Data, security, and safety

When using the Welducation Campus software, in conjunction with one or more Welducation Simulators, follow the Safety Instructions in these Operating Instructions. The safe design of the workplace where the practical exercises take place, as well as compliance with the Safety Instructions in the Operating Instructions, are the responsibility of the Customer.

1. General information
2. Data, security, and safety

The Welducation Campus software, including the AdminTool and Challenge, must be used exclusively for its intended purpose.

The software is intended for welding simulation only with the software and hardware supplied by the manufacturer.

Utilization for any other purpose, or in any other manner shall be deemed improper.
The manufacturer shall not be liable for any resulting damage.

• Carefully reading and adhering to all instructions in these Operating Instructions
• Carefully reading and understanding all warnings on the Welducation Simulator

The manufacturer shall not be liable for any lack of or incorrect training success.

1. General information
2. Data, security, and safety

As a result of updates, your software may contain functions that are not described in these Operating Instructions. However, functions described in the Operating Instructions may also not be part of the software. In addition, individual figures may also differ slightly from the operating elements of your software. These operating elements function in exactly the same way, however.

1. General information

• Very low cost of training. Consumables are not required (wire electrodes, shielding gas, etc.).
• The trainees are not exposed to the dangers of welding (heat, welding fume, welding spatter, noise, etc.).
• Training is carried out with increased intensity.

• The arc time is many times longer than with traditional training.
• The teacher can guide the trainees in a more sustainable way, look over their shoulder, and give them crucial tips.
• Each welding result can be precisely analyzed, e.g., with regard to torch guidance, seam formation, etc.
• The learning progress of the trainees is documented and comparable.
• The learning content can be adapted as required.
• The variety of welding torches and workpieces enables the simulation of numerous different tasks.
• It is possible to perfect any number of tasks without having to worry about energy and resource consumption as well as emissions.
• ...

The training concept consists of one or more Welducation Simulators and the separate Welducation Campus software for managing courses and learning content. The AdminTool it contains is used to manage users, devices, and licenses. It is possible for the teacher to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

The Welducation Simulator largely corresponds to a real welding machine in terms of its appearance, operation, interfaces, and connections. As a result, the focus is not only on welding itself, but also on the preparatory activities, such as connecting the welding torch or electrode holder and establishing the ground earth connection.

1. General information
2. Training concept

• Very low cost of training. Consumables are not required (wire electrodes, shielding gas, etc.).
• The trainees are not exposed to the dangers of welding (heat, welding fume, welding spatter, noise, etc.).
• Training is carried out with increased intensity.

• The arc time is many times longer than with traditional training.
• The teacher can guide the trainees in a more sustainable way, look over their shoulder, and give them crucial tips.
• Each welding result can be precisely analyzed, e.g., with regard to torch guidance, seam formation, etc.
• The learning progress of the trainees is documented and comparable.
• The learning content can be adapted as required.
• The variety of welding torches and workpieces enables the simulation of numerous different tasks.
• It is possible to perfect any number of tasks without having to worry about energy and resource consumption as well as emissions.
• ...

The training concept consists of one or more Welducation Simulators and the separate Welducation Campus software for managing courses and learning content. The AdminTool it contains is used to manage users, devices, and licenses. It is possible for the teacher to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

The Welducation Simulator largely corresponds to a real welding machine in terms of its appearance, operation, interfaces, and connections. As a result, the focus is not only on welding itself, but also on the preparatory activities, such as connecting the welding torch or electrode holder and establishing the ground earth connection.

1. General information
2. Training concept

Reserving the management as well as the theoretical study of the courses and learning content for the Welducation Campus software results in the Welducation Simulators being used exclusively for specific welding tasks. The Welducation Campus software is intended for external end devices, such as the supplied Fronius tablet or smartphones, notebooks, and PCs.

1. General information
2. Training concept

The XR headset is used for visualization and 3D animation. This works according to the principle of augmented reality. The trainees see the welding torch or the stick electrode together with the arc and the workpiece with the resulting weld as an animation. In addition, to orient them better, they also see their environment and, for example, their own hands, as a real camera image.

For this purpose, the XR headset is equipped with an optical camera and an additional stereo camera for tracking and integrating the virtually displayed objects into the camera image.

1. General information
2. Training concept

The standard equipment of the Welducation Simulator offers a wide range of welding scenarios. In addition to the MIG/MAG, TIG, and MMA processes, the variety of supplied virtual workpieces ensures the trainees receive varied, practical training.

In order to practice welding as realistically as possible, it was important to also reproduce the system components as faithfully as possible. For example, the simulated welding torch or electrode holder lies in the hand in exactly the same way and with approximately the same weight as the real thing.

Both the welding torch or the electrode holder and the return lead cable for the workpiece are connected as they would be in a real welding situation.

The standard components have the following features:

Welducation Simulator

• Operating status indicators
• Connections analogous to a real welding system
• Interfaces for networking
• Interfaces for external displays, such as projectors or monitors

Fronius tablet with case

• Operation of the simulation and the Welducation Campus software

XR headset

• Optical camera: for producing a real image of the environment
• Tracking camera: for virtually inserting the workpiece and welding torch / electrode, as well as the workpiece including weld, into the right position in the real image of the environment
• HMD: head-mounted display for full visualization of the welding simulation

• The visualization corresponds to the perspective from a real welding helmet, with information displayed in the manner of a head-up display, e.g., welding current (A) and wire speed (m/min).
• Best possible level of comfort with even weight distribution on the head and cable distanced from the body by the optimized cable holder.

Representation of common welding processes by means of:

• MIG/MAG welding torch

• TIG welding torch and filler metal

• Electrode holder and stick electrode for manual metal arc welding

Realistic familiarization with the preparatory tasks:

• All connections and cable connections are faithfully reproduced.
• Thus, the return lead cable with workpiece clamp is also present and can be connected.

• Welding processes
  MIG/MAG
  TIG
  Stick electrode
• Virtual workpieces:

T-joint, fillet weld

Corner weld

Lap joint

Butt joint

• Square butt weld
• Y-butt weld
• Overlay welding

Pipe-to-plate connection

• Diameter 80 mm
• T-joint, fillet weld

Pipe-to-pipe connection

• Square butt weld
• Y-butt weld

• Materials:
  Steel
  Chrome-nickel
  Aluminum
• Common workpiece thicknesses, such as:
  3 mm
  6 mm
  10 mm

To practice a wide variety of welding positions:

Supplied table stand with magnetic holder to fix the virtual workpieces in almost any position

For optimal ergonomics when wearing the XR headset:

Interaction target:

• Can be placed anywhere as an object in the simulation view
• Anchors virtual buttons for direct selection of frequently required menu items using a welding torch or stick electrode
• Magnetic meaning it can be attached to any magnetic surface

• Option to connect additional external displays, such as projectors or monitors

Storage tray:

• Conveniently positioned on the top of the Welducation Simulator
• Easily attaches to the handle tube and remains stable
• Large tray for
  XR headset,
  interaction target,
  and other objects
• Additional holder for welding torch or electrode holder

1. General information
2. Training concept

A description of optional accessories not dealt with in these Operating Instructions is included in their scope of supply.

1. General information
2. Training concept

The device is to be used exclusively for its intended purpose.

The device is exclusively intended for welding simulation with the software and hardware supplied by the manufacturer.

Utilization for any other purpose, or in any other manner shall be deemed improper.
The manufacturer shall not be liable for any resulting damage.

• Carefully reading and adhering to all instructions in these Operating Instructions
• Carefully reading and understanding all warnings on the device
• Carrying out all the specified inspection and maintenance work
• Establishing the mains connection according to the specifications on the rating plate
• Installation in closed and dry rooms

• Convert the device yourself
• Handle the device incorrectly
• Operate the device with programs other than the manufacturer's software
• Operate, service, or repair the device without observing the Operating Instructions
• Operate with system components other than those provided by the manufacturer

The device is designed for operation in closed and dry rooms. The manufacturer shall not be liable for any damage resulting from use in other environments.

The manufacturer shall not be liable for any lack of or incorrect training success.

All system components that are used in connection with the training concept are only suitable for training purposes and are not intended for real welding.

1. General information
2. Training concept

Warning notices and safety symbols are located on the device. Removing or painting over the warning notices and safety symbols is not permitted. They warn against incorrect operation, as this may result in serious injury and property damage.

On the rating plate there is a 4-digit number which allows you to calculate the production date. If you subtract the value 11 from the first two digits, you get the year of production. The last two digits represent the calendar week in which the device was produced.

Example: Value on rating plate = 3450
34 - 11 = 23: Production year 2023
50: Calendar week 50

Safety symbols:
	Should be used indoors. Do not expose to the rain.
	Dispose of old devices in accordance with safety rules and not in normal domestic waste.
	Risk of serious injury and property damage due to incorrect operation.
	Incorrect operation and incorrectly performed work can cause serious injury and property damage. Only trained and qualified personnel may perform installation, repair, and maintenance work. Read and understand the following documents in full: These Operating Instructions All Operating Instructions for the system components, in particular the safety rules

1. General information
2. Training concept

Because of updates, certain functions may be available on your device but not described in these Operating Instructions. However, functions described in the Operating Instructions may also not be available on the device. In addition, individual figures may also differ slightly from the operating elements of your device. These operating elements function in exactly the same way, however.

(1)	Ventilation openings: Device cooling
(2)	MIG/MAG welding torch connection: For connecting the MIG/MAG welding torch
(3)	Storage tray: For storing the XR headset, the interaction target, and other items Holder for the welding torch or electrode holder

Note: If set, disable PoE (Power over Ethernet) on the relevant switch port!

(9)	Network connection: LAN (RJ45)
(10)	HDMI port: For external displays, such as projectors and monitors
(11)	USB port: To charge a tablet To export data Service interface

(15)	Knurled screw To secure the MIG/MAG welding torch

1. Operating controls and connections

(1)	Ventilation openings: Device cooling
(2)	MIG/MAG welding torch connection: For connecting the MIG/MAG welding torch
(3)	Storage tray: For storing the XR headset, the interaction target, and other items Holder for the welding torch or electrode holder

Note: If set, disable PoE (Power over Ethernet) on the relevant switch port!

(9)	Network connection: LAN (RJ45)
(10)	HDMI port: For external displays, such as projectors and monitors
(11)	USB port: To charge a tablet To export data Service interface

(15)	Knurled screw To secure the MIG/MAG welding torch

Necessary settings must be made by IT administrators, for example, in a company network.

The default delivery state is always Offline Standalone.

Online Cloud must be set up separately.

1. Installation

Necessary settings must be made by IT administrators, for example, in a company network.

The default delivery state is always Offline Standalone.

Online Cloud must be set up separately.

1. Installation
2. IT settings

Necessary settings must be made by IT administrators, for example, in a company network.

The default delivery state is always Offline Standalone.

Online Cloud must be set up separately.

1. Installation

1. Installation
2. Before installation and initial operation

1. Installation
2. Before installation and initial operation

• Closed, dry room
• Solid, flat surface capable of bearing loads
• Device is freely accessible
• Device has not been damaged in transit and is in good condition

• Emergency exits
• Fire extinguishers
• First aid kits

• Radiators
• AC systems
• Sun terraces
• Strong sunlight

• Dust and dirt build-up
• Rain and moisture
• Strong magnetism or radio waves
• Cold

Ensure that the permissible environmental conditions are maintained at all times.

Special regulations apply in areas at risk of fire or explosion – follow the appropriate national and international regulations.

1. Installation
2. Before installation and initial operation

1. Installation
2. Before installation and initial operation

The device is designed for the mains voltage stated on the rating plate. Fuse protection for the mains lead can be found in the technical data.

1. Installation
2. Before installation and initial operation

1. Installation
2. Before installation and initial operation

The workpiece is held magnetically on the magnetic holder of the table stand. The clamp for the return lead cable is attached in a suitable place on the table stand.

The table stand offers the following positions and setting options:

• Rotate
• Swivel
• Telescopic adjustment allows for height to be changed
• Ball joint for aligning the workpiece holder in any position

1. Installation
2. Before installation and initial operation

Used to secure the virtual workpiece to the stand for the optional Basic welding table

1. Installation
2. Before installation and initial operation

1. Installation
2. Before installation and initial operation

1. Installation
2. Before installation and initial operation

The workpiece is held magnetically on the magnetic holder of the stand. The clamp for the return lead cable is attached in a suitable place on the stand.

• Rotate
• Swivel
• Telescopic adjustment
• Ball joint for aligning the workpiece holder in any position

1. Installation

• all components are connected and, if necessary,
• external displays such as projectors or monitors are connected to the HDMI port and are switched on.

1Plug the mains cable into the connection on the Welducation Simulator.

• Plug in the mains cable.
• Turn the mains cable 45° to the right until it audibly locks into place.

2Plug the mains cable into a socket that meets the specifications of the device.

3Switch the power switch to the -I- position.

1. Installation
2. Switching on, operation

• all components are connected and, if necessary,
• external displays such as projectors or monitors are connected to the HDMI port and are switched on.

1Plug the mains cable into the connection on the Welducation Simulator.

• Plug in the mains cable.
• Turn the mains cable 45° to the right until it audibly locks into place.

2Plug the mains cable into a socket that meets the specifications of the device.

3Switch the power switch to the -I- position.

1. Installation
2. Switching on, operation

The Welducation Simulator is operated via the Welducation Campus software. This also applies to the settings listed below for the respective welding processes. Information on this can be found in the following chapters.

Double check that the welding torch is pushed in as far as it will go.

3Push the welding torch into the welding torch connection socket until it reaches the correct end position.

4Tighten the knurled screw for the welding torch to 3 Nm.

6Insert the return lead cable into the (-) current socket and lock.

7Switch on the tablet.

1. MIG/MAG

Double check that the welding torch is pushed in as far as it will go.

3Push the welding torch into the welding torch connection socket until it reaches the correct end position.

4Tighten the knurled screw for the welding torch to 3 Nm.

6Insert the return lead cable into the (-) current socket and lock.

7Switch on the tablet.

1. MIG/MAG
2. Commissioning

Double check that the welding torch is pushed in as far as it will go.

3Push the welding torch into the welding torch connection socket until it reaches the correct end position.

4Tighten the knurled screw for the welding torch to 3 Nm.

6Insert the return lead cable into the (-) current socket and lock.

7Switch on the tablet.

1. MIG/MAG
2. Commissioning

1. MIG/MAG

1. MIG/MAG
2. Description of MIG/MAG Operating Modes

1. MIG/MAG
2. Description of MIG/MAG Operating Modes

1. MIG/MAG
2. Description of MIG/MAG Operating Modes

"Special 4-step mode" takes into account the high thermal conductivity of aluminum and is therefore particularly suitable for welding aluminum materials.

1. MIG/MAG
2. Description of MIG/MAG Operating Modes

Press the torch trigger | Hold the torch trigger | Release the torch trigger

GPr
Gas pre-flow time

I-S
Starting-current phase: rapid heating of the base material despite high heat dissipation at the start of welding

t-S
Starting current duration

SL1
Slope 1: continuous reduction of the starting current to the welding current

I
Welding current phase: even heat input into the base material whose temperature is raised by the advancing heat

I-E
Final current phase: to avoid local overheating of the base material caused by heat accumulation at the end of welding. This prevents possible sagging of the weld.

t-E
Final current duration

SL2
Slope 2: continuous reduction of the welding current to the final current

GPo
Gas post-flow

1. MIG/MAG

The MIG/MAG standard manual welding process is a MIG/MAG welding process with no synergic function.
Changing one parameter does not result in any automatic adjustments to the other parameters – all variable parameters must be adjusted individually.

1. MIG/MAG
2. MIG/MAG Standard Manual Welding

The MIG/MAG standard manual welding process is a MIG/MAG welding process with no synergic function.
Changing one parameter does not result in any automatic adjustments to the other parameters – all variable parameters must be adjusted individually.

1. MIG/MAG
2. MIG/MAG Standard Manual Welding

The following parameters are available for MIG/MAG standard manual welding:

	Wire speed
	Welding voltage

1. MIG/MAG
2. MIG/MAG Standard Manual Welding

• Selecting the welding processes
• Selecting and setting the welding parameters
• The display of the amount of shielding gas set by means of the knob on the Welducation Simulator

1Select the MANUAL process.

2Select the desired MIG/MAG operating mode:
   2-step mode
   4-step mode
In MIG/MAG standard manual welding, special 4-step mode corresponds to conventional 4-step mode.

3Select and set the wire speed parameter.
  

4Select and set the welding voltage parameter.

5Place the stand securely on the table / surface.

6Fix the workpiece in the desired welding position using the stand.

7Attach the clamp for the return lead cable in a suitable place on the stand.

8Set the required amount of shielding gas by means of the knob on the Welducation Simulator.

The Welducation Simulator is ready.

1. MIG/MAG

• Selecting the welding processes
• Selecting and setting the welding parameters
• The display of the amount of shielding gas set by means of the knob on the Welducation Simulator

1Select the process.
Standard Synergic
Pulse Synergic

2Select the desired MIG/MAG operating mode:
2-step mode
4-step mode
Special 4-step mode

3Select the filler metal to be used.

4Select the diameter of the wire electrode to be used.

5Select the shielding gas to be used.

6Select the welding parameter that will predetermine the welding power:
Welding current
Wire speed
Welding voltage

7Set the welding parameter.

8Place the stand securely on the table / surface.

9Fix the workpiece in the desired welding position using the stand.

10Attach the clamp for the return lead cable in a suitable place on the stand.

11Set the required amount of shielding gas by means of the knob on the Welducation Simulator.

The Welducation Simulator is ready.

1. MIG/MAG
2. MIG/MAG synergic welding

• Selecting the welding processes
• Selecting and setting the welding parameters
• The display of the amount of shielding gas set by means of the knob on the Welducation Simulator

1Select the process.
Standard Synergic
Pulse Synergic

2Select the desired MIG/MAG operating mode:
2-step mode
4-step mode
Special 4-step mode

3Select the filler metal to be used.

4Select the diameter of the wire electrode to be used.

5Select the shielding gas to be used.

6Select the welding parameter that will predetermine the welding power:
Welding current
Wire speed
Welding voltage

7Set the welding parameter.

8Place the stand securely on the table / surface.

9Fix the workpiece in the desired welding position using the stand.

10Attach the clamp for the return lead cable in a suitable place on the stand.

11Set the required amount of shielding gas by means of the knob on the Welducation Simulator.

The Welducation Simulator is ready.

1. TIG

3Insert the return lead cable into the (+) current socket and lock.

1. TIG
2. Commissioning

3Insert the return lead cable into the (+) current socket and lock.

1. TIG
2. Commissioning

• Selecting the welding processes
• Selecting and setting the welding parameters
• The display of the amount of shielding gas set by means of the knob on the Welducation Simulator

5Place the stand securely on the table / surface.

6Fix the workpiece in the desired welding position using the stand.

7Attach the clamp for the return lead cable in a suitable place on the stand.

8Set the required amount of shielding gas by means of the knob on the Welducation Simulator.

The Welducation Simulator is ready.

1. TIG
2. Commissioning

1. TIG

• Start of welding with starting current I_S: Pull back the torch trigger and hold it in this position.
• Welding with main current I₁: Release the torch trigger.
• Lowering to final current I_E: Pull back the torch trigger and hold it in this position.
• End of welding: Release the torch trigger.

4-step mode

*) Intermediate lowering

With intermediate lowering, the welding current is lowered to the set lowering current I-2 during the main current phase.

• To activate intermediate lowering, push the torch trigger forward and hold it in this position.
• Release the torch trigger to resume the main current.

1. TIG
2. Description of TIG Operating Modes

• Start of welding with starting current I_S: Pull back the torch trigger and hold it in this position.
• Welding with main current I₁: Release the torch trigger.
• Lowering to final current I_E: Pull back the torch trigger and hold it in this position.
• End of welding: Release the torch trigger.

4-step mode

*) Intermediate lowering

With intermediate lowering, the welding current is lowered to the set lowering current I-2 during the main current phase.

• To activate intermediate lowering, push the torch trigger forward and hold it in this position.
• Release the torch trigger to resume the main current.

1. TIG
2. Description of TIG Operating Modes

(1) Pull back the torch trigger and hold it in this position.
(2) Release the torch trigger.
(3) Briefly pull back the torch trigger (< 0.5 s).

(4) Push the torch trigger forward and hold it in this position.
(5) Release the torch trigger.

1. Rod Electrode

In reality, information on whether the stick electrode is for (+) or (-) welding can be found on the stick electrode packaging.

With the Welducation Simulator, the supplied stick electrode can be used for all available scenarios on (+) and (-).

1Depending on the type of electrode, insert the return lead cable into the (-) current socket or into the (+) current socket and turn it clockwise to lock.

2Depending on the type of electrode, insert the bayonet connector of the electrode holder cable into the free current socket with opposite polarity and turn it clockwise to lock.

1. Rod Electrode
2. Commissioning

In reality, information on whether the stick electrode is for (+) or (-) welding can be found on the stick electrode packaging.

With the Welducation Simulator, the supplied stick electrode can be used for all available scenarios on (+) and (-).

1Depending on the type of electrode, insert the return lead cable into the (-) current socket or into the (+) current socket and turn it clockwise to lock.

2Depending on the type of electrode, insert the bayonet connector of the electrode holder cable into the free current socket with opposite polarity and turn it clockwise to lock.

1. Rod Electrode
2. Commissioning

• Selecting the welding processes
• Selecting and setting the welding parameters

4Place the stand securely on the table / surface.

5Fix the workpiece in the desired welding position using the stand.

6Attach the clamp for the return lead cable in a suitable place on the stand.

The Welducation Simulator is ready.

1. Rod Electrode
2. Commissioning

• Welducation Campusintended for delivering courses / learning content
• Welducation AdminTool
  intended for managing devices and users

Both applications can be used with the supplied Fronius tablet. Other end devices (smartphones, notebooks, PCs, etc.) are possible for the "Cloud" operating variant. If possible, only the Fronius tablet should be used for the "Standalone" operating variant.

"Standalone" operating variant:

1Select the "Campus Standalone" application.

"Cloud" operating variant:

1Select the "Campus" application
or use another end device to open the following URL via the web browser:
"https://campus.welducation.com"

The AdminTool cannot be started directly on the tablet, so you will need to switch from Campus to the AdminTool.

1. Software

• Welducation Campusintended for delivering courses / learning content
• Welducation AdminTool
  intended for managing devices and users

Both applications can be used with the supplied Fronius tablet. Other end devices (smartphones, notebooks, PCs, etc.) are possible for the "Cloud" operating variant. If possible, only the Fronius tablet should be used for the "Standalone" operating variant.

"Standalone" operating variant:

1Select the "Campus Standalone" application.

"Cloud" operating variant:

1Select the "Campus" application
or use another end device to open the following URL via the web browser:
"https://campus.welducation.com"

The AdminTool cannot be started directly on the tablet, so you will need to switch from Campus to the AdminTool.

1. Software
2. Welducation platform

• Welducation Campusintended for delivering courses / learning content
• Welducation AdminTool
  intended for managing devices and users

Both applications can be used with the supplied Fronius tablet. Other end devices (smartphones, notebooks, PCs, etc.) are possible for the "Cloud" operating variant. If possible, only the Fronius tablet should be used for the "Standalone" operating variant.

"Standalone" operating variant:

1Select the "Campus Standalone" application.

"Cloud" operating variant:

1Select the "Campus" application
or use another end device to open the following URL via the web browser:
"https://campus.welducation.com"

The AdminTool cannot be started directly on the tablet, so you will need to switch from Campus to the AdminTool.

1. Software

The following operating variants are provided for the interaction between the Welducation platform and the Welducation Simulators:

• Standalone (OFFLINE) Simple combination of a Welducation Simulator with an end device (Fronius tablet) Example:Training institute without the necessary infrastructure for networking or Internet connection Direct communication with the Welducation Simulator is necessary. All content is locally available on the Welducation Simulator.

• Cloud (ONLINE) Internet-based networking of Welducation Simulators and end devices (Fronius tablet, smartphone, notebook, PC, etc.) Example:Training center with appropriate infrastructure so courses can be used across systems No direct communication with the Welducation Simulator is necessary. All content is in the cloud and can be accessed regardless of location and end device. Communication with the Welducation Simulator is only necessary when carrying out a welding job.

Note: Data are not synchronized between the individual operating variants.

1. Software
2. Operating variants

The following operating variants are provided for the interaction between the Welducation platform and the Welducation Simulators:

• Standalone (OFFLINE) Simple combination of a Welducation Simulator with an end device (Fronius tablet) Example:Training institute without the necessary infrastructure for networking or Internet connection Direct communication with the Welducation Simulator is necessary. All content is locally available on the Welducation Simulator.

• Cloud (ONLINE) Internet-based networking of Welducation Simulators and end devices (Fronius tablet, smartphone, notebook, PC, etc.) Example:Training center with appropriate infrastructure so courses can be used across systems No direct communication with the Welducation Simulator is necessary. All content is in the cloud and can be accessed regardless of location and end device. Communication with the Welducation Simulator is only necessary when carrying out a welding job.

Note: Data are not synchronized between the individual operating variants.

1. Software
2. Operating variants

The Welducation platform runs on the end device (Fronius tablet) as a standalone solution for managing the Welducation Simulators, users, courses, or even for completing the courses.

Standalone (OFFLINE) is included as a basic variant in the standard scope of supply and is always available.

1. Software
2. Operating variants

The Welducation platform runs on the cloud server. In order to use this operating variant, Internet access is required for the end device (Fronius tablet, smartphone, notebook, PC, etc.) and the Welducation Simulators. The Cloud (ONLINE) operating variant allows the user to complete all tasks not dependent on the Welducation Simulators independently of location (manage courses/content, complete courses—e.g., theory).

1. Software
2. Operating variants

There may be a slightly delayed reaction with all of the actions explained below. For this reason, when pressing a button, you should wait until the corresponding LED lights up.

• Green LED on the left: "Cloud"
• Green LED on the right: "Standalone"

In this example, the "Cloud" operating variant is active.

1. Software

• Welducation Organization Administrator
• Campus Trainer
• Campus Student

1. Software
2. Roles on the Welducation platform

• Welducation Organization Administrator
• Campus Trainer
• Campus Student

1. Software
2. Roles on the Welducation platform

• Welducation Organization Administrator: There is exactly one Welducation Organization Administrator for each customer organization. The Welducation Organization Administrator can edit Welducation Simulators, users, and their roles (AdminTool). The Welducation Organization Administrator primarily uses the AdminTool Welducation software to commission and maintain the Welducation Simulators within the assigned organization, as well as to set up the authorized trainers within the assigned organization. The administrator only ever uses the AdminTool. 
• Campus Trainer: The Campus Trainer can invite Campus Students to a customer organization (AdminTool), as well as create courses and their own content (Campus). The Campus Trainer mainly uses the Welducation Campus software to manage the courses and Campus Students. The Campus Trainer puts together a training program tailored to the needs of the Campus Students, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. This role also has an overview of the learning progress of the Campus Students and ensures they are evaluated and assessed. 
• Campus Students: The Campus Students can participate in courses (Campus). The Campus Students only use the Welducation Campus software to complete the courses within the assigned organization. The Campus Students study the theoretical content already included or prepared by the trainer and complete the practical exercises assigned to them on the Welducation Simulator. 

1. Software

Access to the Welducation platform depends on which operating variant is required.

The standard delivery condition of the Welducation Simulator is always "Standalone".

1. Software
2. Commissioning (Organization Administrator)

Access to the Welducation platform depends on which operating variant is required.

The standard delivery condition of the Welducation Simulator is always "Standalone".

1. Software
2. Commissioning (Organization Administrator)

The following steps are required to access the Fronius tablet for the first time:

• The "Welducation platform" section explains how to select the "Standalone" operating variant on the tablet.

1Start the "Standalone" operating variant on the tablet.

2With "Standalone", do not request access, but log in to the Welducation Simulator for the first time with the following user data:

• Username: org-admin-standalone
• Password: wstR878fe!

Change the password when you log in for the first time and keep it secure.

IMPORTANT: Username and password are intended for the Organization Administrator.

"Device Management" for the Welducation Simulator is an essential section of the AdminTool.

• "FREE":The Simulator is available.
• "OFFLINE":The Simulator cannot be reached and cannot be accessed.
• "OCCUPIED":The Simulator is in use.

Other users (regardless of role) register themselves on the Welducation Simulator.

IMPORTANT: Each self-registered user is initially assigned the role of "Campus Student".

After the trainer has completed the registration, the administrator can assign the "Trainer" role to the authorized person in the AdminTool.

1. Software
2. Commissioning (Organization Administrator)

The use of the tablet is not required for the following steps. The Welducation Simulator must be switched on and the "Cloud" operating variant must be selected.

• Username or e-mail address
• Password

3Visit the following website to log in with the access data provided:

• https://admintool.welducation.com

IMPORTANT: The administrator user data (username and password) must be kept secure. Password guidelines: at least 8 characters, upper and lower case letters, at least 1 number and 1 special character. No characters with accents!

An essential section of the AdminTool is Device Management for the Welducation Simulators integrated within the organization:

• "FREE":The Simulator is available.
• "OFFLINE":The Simulator cannot be reached and cannot be accessed.
• "OCCUPIED":The Simulator is in use.
• And more (e.g., updates)

The Administrator now has the option to invite the trainers to the organization via e-mail.

The trainer will receive the invitation by e-mail:

1The trainer visits https://campus.welducation.com to access the Campus login screen.

2The trainer registers themselves, and their data are then verified by e-mail.

3The trainer must accept the invitation to the organization when registering with the verified access data.

IMPORTANT: Each self-registered user is initially assigned the role of "Campus Student".

Trainers can use the Welducation Campus software to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

Students are given the opportunity to study the theoretical content and carry out the practical exercises assigned to them on the Welducation Simulator.

1. Using the Welducation Campus software

Trainers can use the Welducation Campus software to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

Students are given the opportunity to study the theoretical content and carry out the practical exercises assigned to them on the Welducation Simulator.

1. Using the Welducation Campus software
2. General

Trainers can use the Welducation Campus software to put together a training program tailored to the needs of the trainees, with theory content and exercises on all 3 welding processes: MIG/MAG, TIG, and MMA. The Welducation Campus software provides an overview of the trainees' learning progress and supports evaluation and assessment.

Students are given the opportunity to study the theoretical content and carry out the practical exercises assigned to them on the Welducation Simulator.

1. Using the Welducation Campus software

The timing and content of planned courses can be adjusted prior to the start of the course.

The end date can be adjusted for ongoing courses.

No action can be taken for past courses.

• "Edit module" > "Add module"("Edit module" > "+ Add module")

To add learning content within a course:

1Select („+ Add content“).

2Select the appropriate category for the learning content.

Theory content:

The theory content includes PDF files for learning theory and revising for tests.

Virtual welding jobs:

The virtual welding jobs are used to learn welding skills, such as:

• Welding machine preparation
• Welding machine settings
• Manual dexterity when welding
• ...

Select level:

"Easy":

• A checklist for preparing to weld appears at the beginning in the Welducation Campus software.
• An incorrectly set up welding torch is not permissible.
• Ghosts are always visible.
• The workpiece may not be in an incorrect position.
• The welding machine settings are pre-configured.
• Exclusion criterion: incorrect energy per unit length
• Threshold for positive welding torch guidance: 60 %

"Medium":

• A checklist for preparing to weld appears at the beginning in the Welducation Campus software.
• An incorrectly set up welding torch is not permissible.
• Ghosts are only visible if welding torch guidance is not correct.
• The workpiece may not be in an incorrect position.
• The welding machine settings must be configured by the user.
• Exclusion criteria:
  • Incorrect energy per unit length
  • Break in welding made without prior treatment.
  • Inadequate weld continuity
  • Inadequate protective gas shield
• Threshold for positive welding torch guidance: 90 %

"Hard":

• There is no checklist for preparing to weld.
• Impermissible use of the welding torch is possible.
• Ghosts are not visible.
• The workpiece may not be in an impermissible position.
• The welding machine settings must be configured by the user.
• All criteria are used to prepare for welding in the real world.
• Exclusion criteria:
  • Incorrect process
  • Incorrect welding position
  • Incorrect energy per unit length
  • Unnecessary break in welding or break without treatment.
  • Inadequate weld continuity
  • Inadequate protective gas shield
  • Untreated contamination of the tungsten electrode, the weld pool or the filler metal
  • Unsuitable welding machine settings
• Threshold for positive welding torch guidance: 75 %

Add participants:

The "Participants" tab and the "Add" button ("+Add") allow you to add participants to a course. The participants concerned must have the role "Student". Only then will the courses appear in their overview for the participants.

1. Using the Welducation Campus software
2. Courses

The timing and content of planned courses can be adjusted prior to the start of the course.

The end date can be adjusted for ongoing courses.

No action can be taken for past courses.

• "Edit module" > "Add module"("Edit module" > "+ Add module")

To add learning content within a course:

1Select („+ Add content“).

2Select the appropriate category for the learning content.

Theory content:

The theory content includes PDF files for learning theory and revising for tests.

Virtual welding jobs:

The virtual welding jobs are used to learn welding skills, such as:

• Welding machine preparation
• Welding machine settings
• Manual dexterity when welding
• ...

Select level:

"Easy":

• A checklist for preparing to weld appears at the beginning in the Welducation Campus software.
• An incorrectly set up welding torch is not permissible.
• Ghosts are always visible.
• The workpiece may not be in an incorrect position.
• The welding machine settings are pre-configured.
• Exclusion criterion: incorrect energy per unit length
• Threshold for positive welding torch guidance: 60 %

"Medium":

• A checklist for preparing to weld appears at the beginning in the Welducation Campus software.
• An incorrectly set up welding torch is not permissible.
• Ghosts are only visible if welding torch guidance is not correct.
• The workpiece may not be in an incorrect position.
• The welding machine settings must be configured by the user.
• Exclusion criteria:
  • Incorrect energy per unit length
  • Break in welding made without prior treatment.
  • Inadequate weld continuity
  • Inadequate protective gas shield
• Threshold for positive welding torch guidance: 90 %

"Hard":

• There is no checklist for preparing to weld.
• Impermissible use of the welding torch is possible.
• Ghosts are not visible.
• The workpiece may not be in an impermissible position.
• The welding machine settings must be configured by the user.
• All criteria are used to prepare for welding in the real world.
• Exclusion criteria:
  • Incorrect process
  • Incorrect welding position
  • Incorrect energy per unit length
  • Unnecessary break in welding or break without treatment.
  • Inadequate weld continuity
  • Inadequate protective gas shield
  • Untreated contamination of the tungsten electrode, the weld pool or the filler metal
  • Unsuitable welding machine settings
• Threshold for positive welding torch guidance: 75 %

Add participants:

The "Participants" tab and the "Add" button ("+Add") allow you to add participants to a course. The participants concerned must have the role "Student". Only then will the courses appear in their overview for the participants.

1. Using the Welducation Campus software
2. Courses

When completing a course, students are assessed and trainers are not assessed.

Course overview:

• Progress
• Points
• Open tasks
• Completed tasks

In the course overview, students see the content assigned to them and their progress.

Theory tasks:

Theory tasks are PDF files that are used to learn the theory and revise for tests.

Virtual welding jobs:

Virtual welding jobs are practical exercises that the student carries out on the Welducation Simulator.

Settings and results:

The students see their progress on the course or in the relevant task. The trainer sees the progress of all students on the course.

Start task:

Connect to an available Welducation Simulator:

• The message "STARTING" appears while the connection is being established.

• Check off the items in the checklist and configure the welding parameters.

The checklist and parameter settings depend on the level selected.

The "Next" button takes you to the parameter settings:

Different settings may be required depending on the level.

Note: The details of the welding job can be viewed under WPS.

Welding job with the XR headset:

The interaction target (PUK) interacts with the welding torch for the following actions:

• Changing welding parameters or similar
• Welding machine settings
• End welding job

Simulation settings:

• Darkening:simulates different darkening levels of the welding helmet
• Filter:offers the option of different environmental filters for better perception of the virtual objects
• Resolution:allows you to adjust the resolutionNote: This setting affects the image quality; for example, increased image sharpness results in a greater delay.
• Hand visibility:allows you to make your hand visible alongside the virtual objectsNote: this setting affects the image quality of the virtual objects.
• Volume:allows you to adjust the volume of the XR headset

Welding parameters:

• provides the option, in addition to setting the parameters in the Campus software, of adjusting the welding parameters in the virtual job.

Carry out welding on the workpiece:

In the "Easy" and "Medium" levels, the ghost is displayed as an aid during welding. In the "Medium" level, the ghost only appears if guidance of the welding torch needs to be corrected.

• Green: ideal
• Yellow: slightly inaccurate
• Red: more inaccurate

End welding and assessment:

• Grinding out start of weld: required in the event of an interruption to welding ("Grind").
• Confirm welding as completed ("Bead completed").
• Discard the weld ("Discard bead").
• View weld ("Playback").
• Evaluation and much more...

1. Using the Welducation Campus software
2. Courses

Note: The user remains connected for a certain period. After a certain period of inactivity, the Welducation Simulator is disconnected automatically.

1. Using the Welducation Campus software

• Self-registration
• Accepted invitation (Cloud variant only)

Otherwise, the trainer has no way to assign the students to a course.

1. Using the Welducation Campus software
2. Students

• Self-registration
• Accepted invitation (Cloud variant only)

Otherwise, the trainer has no way to assign the students to a course.

1. Using the Welducation Campus software

In addition to the theory content already available, it is possible to include your own theory content in the system.

Theory content can only be created in the "Theory" menu item and only in the form of PDF documents.

The status of the documents must be changed from "Draft" to "Published" to use them in the course.

1. Using the Welducation Campus software
2. Theory

In addition to the theory content already available, it is possible to include your own theory content in the system.

Theory content can only be created in the "Theory" menu item and only in the form of PDF documents.

The status of the documents must be changed from "Draft" to "Published" to use them in the course.

1. Using the Welducation Campus software

Initial calibration of the system is carried out at the factory prior to delivery. Calibration by the customer is not usually required.

However, subsequent calibration is possible if there is a deviation between the real and virtual objects (large offset).

During calibration, the individual components are compared with each other.

Note: The supplied calibration target is required for this purpose.

• Click on the icon with the 3 dots to switch to "Calibration" for the corresponding Welducation Simulator.

Calibration is initiated by the trainer. Once the calibration has been initiated by the trainer, the calibration prompt only appears when a welding job is restarted.

1. Using the Welducation Campus software
2. Calibration

Initial calibration of the system is carried out at the factory prior to delivery. Calibration by the customer is not usually required.

However, subsequent calibration is possible if there is a deviation between the real and virtual objects (large offset).

During calibration, the individual components are compared with each other.

Note: The supplied calibration target is required for this purpose.

• Click on the icon with the 3 dots to switch to "Calibration" for the corresponding Welducation Simulator.

Calibration is initiated by the trainer. Once the calibration has been initiated by the trainer, the calibration prompt only appears when a welding job is restarted.

1. Using the Welducation Campus software

The „Demo“ dialog window contains ready-made learning content and exercises for presentation or to get a quick overview of the course structure.

1. Using the Welducation Campus software
2. Demo

The „Demo“ dialog window contains ready-made learning content and exercises for presentation or to get a quick overview of the course structure.

Before a non-obvious error cause can be identified, first try to resolve the problem as follows:

If the error occurs again despite several attempts and the troubleshooting measures listed below are unsuccessful, contact the Fronius Support team with a detailed error description.

Wait a few minutes between restart attempts.

It is important to provide the following information about the Welducation Simulator in question:

• Serial number
• Teamview ID
• License type (Standalone or Cloud)

1. Troubleshooting, maintenance, and disposal

Before a non-obvious error cause can be identified, first try to resolve the problem as follows:

If the error occurs again despite several attempts and the troubleshooting measures listed below are unsuccessful, contact the Fronius Support team with a detailed error description.

Wait a few minutes between restart attempts.

It is important to provide the following information about the Welducation Simulator in question:

• Serial number
• Teamview ID
• License type (Standalone or Cloud)

1. Troubleshooting, maintenance, and disposal
2. Troubleshooting

Before a non-obvious error cause can be identified, first try to resolve the problem as follows:

If the error occurs again despite several attempts and the troubleshooting measures listed below are unsuccessful, contact the Fronius Support team with a detailed error description.

Wait a few minutes between restart attempts.

It is important to provide the following information about the Welducation Simulator in question:

• Serial number
• Teamview ID
• License type (Standalone or Cloud)

1. Troubleshooting, maintenance, and disposal
2. Troubleshooting

1. Troubleshooting, maintenance, and disposal
2. Troubleshooting

1. Troubleshooting, maintenance, and disposal

The device only requires a minimum of service and maintenance under normal operating conditions. However, several points must be observed in order for the device to remain operational for years to come.

1. Troubleshooting, maintenance, and disposal
2. Maintenance and disposal

The device only requires a minimum of service and maintenance under normal operating conditions. However, several points must be observed in order for the device to remain operational for years to come.

1. Troubleshooting, maintenance, and disposal
2. Maintenance and disposal

1. Troubleshooting, maintenance, and disposal
2. Maintenance and disposal

• Check all components, including the mains plug, mains cable, and cables of the system components for damage and replace any damaged components.
• Check that the ventilation openings are not covered, even partially.

1. Troubleshooting, maintenance, and disposal
2. Maintenance and disposal

Disposal must only be carried out in accordance with the section of the same name in the "Safety rules" chapter.

For devices designed for special voltages, the technical data on the rating plate applies.

1. Technical data

For devices designed for special voltages, the technical data on the rating plate applies.

1. Technical data

1. Technical data

1. Technical data

• IEC 62368-1